High Performance Stainless Steel Butterfly Valve — Technical Data Sheet
- Product Overview
This high performance stainless steel butterfly valve adopts a double-offset or triple-offsetdesign. The body and principal internals are manufactured from stainless steel (standard material: ASTM A351 CF8M / 316 SS). It is designed for critical isolation and control applications in the oil & gas, petrochemical, chemical, power generation, marine, and water treatment industries. The valve offers bidirectional tight shut-off, low operating torque, extended service life, and superior corrosion resistance. Fire-safe, anti-static, and low fugitive emission designs are available as options.
Typical Service Media: Water, steam, oil, natural gas, chemicals, sour media containing H₂S, and cryogenic fluids.
- Applicable Standards & Codes
Item | Standard / Code |
Design & Manufacturing | API 609, ISO 17292, ASME B16.34, EN 593 |
Pressure-Temperature Ratings | ASME B16.34 or EN 12516 |
Inspection & Testing | API 598, ISO 5208, EN 12266 |
End Connections (Wafer/Lug) | ASME B16.5 / B16.47; Double Flanged: ASME B16.5 (short pattern) |
Face-to-Face Dimensions | API 609 Table 2 (or ISO 5752 Short Pattern) |
Fire-Safe | API 607 / API 6FA |
Sour Service Materials | NACE MR0175 / ISO 15156 |
Fugitive Emissions | ISO 15848-1 or TA-Luft |
Top Flange / Actuator Mounting | ISO 5211 |
- Technical Specifications
Parameter | Specification |
Valve Type | High Performance Double-Offset / Triple-Offset Butterfly Valve |
Nominal Size | DN 50 – DN 1200 (2″ – 48″); larger sizes upon request |
Pressure Class | ASME Class 150 / 300 / 600 (or PN 16 / 40 / 64 / 100) |
Temperature Range | -196°C to +550°C, depending on seat and seal material selection |
Leakage Class | Bidirectional zero leakage (metal-seated: ANSI/FCI 70-2 Class V / VI) |
End Connections | Wafer, Lug, Double Flanged |
Face-to-Face | In accordance with API 609 Short Pattern, or EN 558 Series 20 / 25 |
Top Flange | ISO 5211 with mounting bracket |
- Materials of Construction
Component | Standard Material (Stainless Steel) | Optional Materials |
Body | ASTM A351 CF8M (316 SS) | A351 CF8 (304 SS), CF3M, Duplex SS (4A/5A), Inconel 625 |
Disc | ASTM A351 CF8M (316 SS) | Duplex SS (UNS S31803), Monel, Inconel 625 overlay or solid |
Stem | ASTM A564 Type 630 (17-4PH SS) | Duplex SS, Inconel 625, Monel K-500 |
Seat / Seal Ring | PTFE, Reinforced PTFE (RTFE) | Graphite-filled PTFE, Devlon, Metal laminate / Inconel 718 + Graphite, Stellite hardfacing |
Packing | PTFE braided / molded, Graphite | FFKM (Kalrez), Mica/Graphite combination (for high-temperature / fire-safe) |
Bearings | PTFE-lined + 304 SS | Graphite-impregnated bronze, Inconel |
Note: For sour service (H₂S-containing media), all pressure-containing and pressure-controlling components shall comply with NACE MR0175 / ISO 15156.
- Design Features
- Double-Offset / Triple-Offset Geometry: The sealing surfaces disengage without friction, resulting in low torque and extended service life. Triple-offset design achieves metal-to-metal zero leakage.
- Bidirectional Sealing: The valve provides tight shut-off in both flow directions; either no preferred flow direction or a clearly marked preferred direction.
- Fire-Safe Design: Certified to API 607 / API 6FA upon request. The primary soft seat is backed by a secondary metal seat that ensures reliable shut-off during and after a fire.
- Blow-out Proof Stem: The stem is internally inserted with an integral shoulder, preventing ejection under line pressure.
- Anti-Static Device: Electrical continuity is maintained between the disc, stem, and body to prevent static buildup.
- Low Fugitive Emissions: Stem sealing is designed to meet ISO 15848-1 Class B or TA-Luft requirements. Optional dynamic seal monitoring ports are available.
- In-Line Maintainability: Certain designs allow replacement of the seat and sealing elements without removing the valve from the pipeline (side-entry construction).
- Self-Lubricating Bearings: Upper and lower stem bearings utilize metal-backed self-lubricating materials, reducing operating torque and eliminating the need for routine maintenance.
- Testing & Inspection
All valves are tested in accordance with API 598 or ISO 5208 prior to shipment.
Test Item | Test Pressure / Criteria | Acceptance Standard |
Shell Hydrostatic Test | 1.5 × Rated Pressure | No visible leakage; no structural damage |
Seat Leakage Test | 1.1 × Rated Pressure (bidirectional) | Zero leakage or as per ISO 5208 Rate A |
Low-Pressure Seat Test (optional) | 0.6 MPa (6 bar) air or nitrogen | Zero bubble leakage |
Fire Test (optional) | Per API 607 / API 6FA protocol | Satisfactory seal integrity after test |
Fugitive Emission Test (optional) | Per ISO 15848-2 | Leakage rate ≤ Class B |
NDE (Non-Destructive Examination) | RT / PT / MT per ASME B16.34 supplementary requirements | Conform to relevant standards |
Hold Time: Shell test minimum 15 seconds (extended for large sizes); seat test minimum 15 seconds.
- Operation & Actuation
Operation Mode | Description |
Manual – Lever / Handwheel | Standard for sizes up to DN 200, with position indicator and lockout device |
Manual – Gear Operator | For large sizes or high-pressure applications, manual operation |
Pneumatic Actuator | Double-acting or spring-return, 1.5× safety factor; can be equipped with solenoid valves and limit switches |
Electric Actuator | Multi-turn or part-turn, available with 4–20 mA control and SIL capability |
Hydraulic Actuator | For ultra-high pressure or subsea applications |
Mounting Standard: ISO 5211 top flange, enabling direct coupling with any compatible actuator. A universal mounting bracket is provided.
- Certification & Documentation
- Material test certificates with full traceability (EN 10204 Type 3.1)
- Factory acceptance test reports (shell and seat test)
- API 607 / API 6FA fire-safe type approval certificate (where applicable)
- NACE MR0175 material compliance statement
- Fugitive emission type approval (ISO 15848-1)
- Declaration of conformity
- Installation, Operation & Maintenance Manual (IOM)
Optional Third-Party Inspection: Lloyd’s Register (LR), DNV, ABS, CCS, Bureau Veritas (BV), etc.
- Installation & Service Recommendations
- Valve Installation: Wafer and lug types are installed between mating flanges. Follow any flow direction markings; double-offset designs may feature a preferred flow direction for optimal sealing.
- Flange Bolting: Tighten bolts evenly in a cross-pattern to prevent body distortion that could compromise seat sealing.
- Routine Inspection: Periodically check packing for leakage; adjust gland or replace packing as required.
- Spare Parts Kit: It is recommended to maintain a spare set consisting of seat ring, packing, and bearings for quick field repair.
- Storage: Store in a dry, ventilated area with the disc slightly open (approx. 5–10°) to prevent permanent deformation of the seat.
- Remarks
This technical data sheet outlines the general specifications for a high performance stainless steel butterfly valve. Final configuration, specific materials, actuator sizing, pressure-temperature ratings, and any supplementary testing shall be subject to the project-specific purchase specification and data sheet. The manufacturer shall submit detailed drawings and calculations for approval after order confirmation.
GUATANTEE:
SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.