Description
Technical Datasheet: Wafer Type Butterfly Valve
(Ductile Iron Body / Nickel Plated Disc / Pinless Design / Blow-Out Proof Stem / Replaceable Seat)
- General Information
|
Item
|
Standard Configuration
|
User Specification / Remarks
|
|
Valve Type
|
Wafer Type Butterfly Valve (Center Line / Concentric Design)
|
|
|
Body Material
|
Ductile Iron (ASTM A536 Grade 65-45-12 / GGG-50)
|
Epoxy coated
|
|
Disc Material
|
Ductile Iron + Nickel Plated (Electroless Nickel Plating – ENP)
|
Corrosion resistant finish
|
|
Stem Material
|
Stainless Steel (AISI 410 / 304 / 316)
|
Blow-out proof design
|
|
Seat Material
|
Replaceable Soft Seat – EPDM / Buna-N / Viton / PTFE (Specify)
|
Field replaceable
|
|
Nominal Size
|
2″ – 24″ (DN50 – DN600)
|
|
|
Pressure Rating
|
Class 125 / Class 150 / PN10 / PN16
|
|
|
Design Standard
|
API 609 / MSS SP-67 / ISO 5752
|
|
|
Face-to-Face
|
API 609 Short Pattern / ISO 5752 Series 20
|
|
|
Flange Drilling
|
ASME B16.1 / ASME B16.5 / EN 1092-2
|
|
|
Inspection & Test
|
API 598 / ISO 5208
|
|
|
Top Flange
|
ISO 5211 (For direct actuator mounting)
|
|
|
Disc Design
|
Pinless / Staked Disc (No pins through disc)
|
Eliminates leakage paths
|
- Bill of Materials (Main Components)
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No.
|
Part Name
|
Material
|
Remarks
|
|
1
|
Body
|
Ductile Iron (ASTM A536 65-45-12)
|
Epoxy coated (Internal/External)
|
|
2
|
Disc
|
Ductile Iron + Nickel Plated (Electroless Nickel Plating)
|
Pinless design – Smooth surface
|
|
3
|
Stem
|
Stainless Steel (AISI 304 / 316)
|
Blow-out proof design (T-head / Square drive)
|
|
4
|
Seat
|
Replaceable Soft Seat (EPDM / Buna-N / Viton / PTFE)
|
Field replaceable – No bonding required
|
|
5
|
O-Ring / Backup Ring
|
EPDM / Buna-N / Viton
|
Stem sealing
|
|
6
|
Bushings / Bearings
|
PTFE / Bronze backed PTFE
|
Stem support
|
|
7
|
Thrust Washer
|
PTFE / Nylon
|
|
|
8
|
Bottom Cover / Plug
|
Ductile Iron / Stainless Steel
|
With gasket
|
|
9
|
Handle / Gearbox
|
Ductile Iron / Steel (Epoxy coated)
|
Optional
|
|
10
|
Fasteners
|
Stainless Steel (304 / 316)
|
For gearbox / actuator mounting
|
- Technical Parameters & Performance
|
Item
|
Specification
|
|
Medium
|
Water, Wastewater, Seawater, Air, Mild Chemicals
|
|
Operating Temp.
|
Depends on seat material: EPDM (-30°C to +120°C) / Buna-N (-20°C to +90°C) / Viton (-20°C to +200°C) / PTFE (-30°C to +200°C)
|
|
Max Operating Pressure
|
Up to 200 psi / 16 bar (De-rate at high temps)
|
|
Leakage Rate
|
ISO 5208 Rate A (Bubble tight, zero leakage) – Soft seat
|
|
Flow Direction
|
Bidirectional (Standard) / Unidirectional (Optional)
|
|
Seat Type
|
Replaceable Resilient Seat – Line type / Cartridge type
|
|
Disc Type
|
Concentric (Center Line) – Pinless design
|
|
Stem Design
|
Blow-out proof – Retained by body / seat
|
|
Disc/Stem Connection
|
Pinless – Square drive / T-slot / Splined connection
|
- Test Pressure (Reference: Class 150 / PN16)
|
Test Type
|
Pressure
|
Standard
|
|
Shell (Hydrostatic)
|
1.5 x Rated Pressure
|
API 598 / ISO 5208
|
|
Seat (Hydrostatic)
|
1.1 x Rated Pressure
|
API 598 / ISO 5208
|
|
Low Pressure Seat (Air)
|
80 psi / 0.6 MPa
|
Bubble tight (Rate A)
|
|
*(Note: For Class 150, typical shell test is 425 psi / 2.9 MPa)*
|
|
|
- Dimensions & Weight (Reference: Wafer Type, API 609 Short Pattern)
|
NPS
|
DN (mm)
|
L (Face-to-Face) mm
|
H (Open) mm (approx)
|
Weight (kg) approx
|
|
2″
|
50
|
43
|
85
|
3
|
|
4″
|
100
|
52
|
120
|
6
|
|
6″
|
150
|
56
|
150
|
10
|
|
8″
|
200
|
60
|
190
|
16
|
|
10″
|
250
|
68
|
230
|
25
|
|
12″
|
300
|
78
|
270
|
38
|
|
(Note: For larger sizes or exact dimensions, refer to certified GA drawing. Add actuator weight separately.)
|
|
|
|
|
- Special Requirements / Options
- Seat Material: EPDM / Buna-N (NBR) / Viton (FKM) / PTFE / Silicone
- Disc Coating: Nickel Plated (Standard) / Nylon Coated / Epoxy Coated / Stainless Steel Disc (CF8/CF8M)
- Stem Material: Stainless Steel 304 / 316 / 17-4PH / Monel
- Operation: Lever / Gearbox / Pneumatic Actuator / Electric Actuator
- Locking Device: Yes / No (For lever operated)
- Position Indicator: Yes / No
- Stem Extension: Yes / No (For buried service)
- Test Certificate: EN 10204 3.1
- Coating: Epoxy coating (Min. 250 microns) – Color: Blue / RAL 5015 / Custom
- Special Cleaning: For Potable Water (NSF/ANSI 61) / Food grade
Design Features:
|
Feature
|
Description
|
Benefit
|
|
Pinless Disc Design
|
Disc is staked / mechanically secured to stem without through-pins
|
Eliminates potential leak paths through disc, reduces turbulence, improves flow
|
|
Blow-Out Proof Stem
|
Stem is retained by body and seat; cannot be ejected under pressure
|
Enhanced safety in high-pressure applications
|
|
Replaceable Seat
|
Seat is mechanically retained (not bonded) and can be replaced in the field
|
Low maintenance cost, extended valve life
|
|
Nickel Plated Disc
|
Electroless nickel plating on ductile iron disc
|
Excellent corrosion resistance, smooth surface reduces friction
|
Note: This datasheet is prepared for a Wafer Type Butterfly Valve with pinless disc, blow-out proof stem, and replaceable soft seat. Ensure selected seat material is compatible with the service medium and temperature range.
GUATANTEE:
SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.