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DN100-PN16 Cast Iron Metal Seated Rising Stem Gate Valve

DN100-PN16 Cast Iron Metal Seated Rising Stem Gate Valve

Nominal Size DN100 (4″)
Pressure Rating PN16
End Connection Flanged Ends
Flange Standard BS EN 1092-2 (PN16, Ductile Iron, Flat Face / Raised Face)
Face-to-Face Dimension BS EN 558 Series 1 (or BS 5163)
Design & Manufacture Standard BS 5163 / BS EN 1171
Test & Inspection Standard BS EN 12266-1

Description

TECHNICAL DATASHEET

DN100 PN16 Rising Stem Metal-Seated Gate Valve (British Standard)

  1. General Specifications

Item

Specification

Valve Type

Rising Stem Gate Valve (OS&Y), Metal-Seated

Nominal Size

DN100 (4″)

Pressure Rating

PN16

End Connection

Flanged Ends

Flange Standard

BS EN 1092-2 (PN16, Ductile Iron, Flat Face / Raised Face)

Face-to-Face Dimension

BS EN 558 Series 1 (or BS 5163)

Design & Manufacture Standard

BS 5163 / BS EN 1171

Test & Inspection Standard

BS EN 12266-1

  1. Design Parameters

Item

Unit/Standard

Parameter

Max. Allowable Pressure

bar

16 bar (at ambient temperature)

Service Media

Water, non-corrosive liquids, gases

Operating Temperature

°C

-10°C to 120°C (depending on trim materials)

Operation

Handwheel / Gearbox (Optional)

  1. Material of Construction (M.O.C.)

Part Name

Material Required

Standard / Grade (Ref.)

1. Body

Ductile Iron (DI)

BS EN 1563 (EN-GJS-400-15 or EN-GJS-450-10)

2. Bonnet

Ductile Iron (DI)

BS EN 1563

3. Wedge (Gate)

Ductile Iron (DI) with Bronze seat face

BS EN 1563, seat overlay/inlay Bronze

4. Seat Face

Bronze

Overlay or inlay, e.g., BS EN 1982 (CuSn5Zn5Pb5)

5. Stem

Stainless Steel

13% Cr (AISI 410) or 18-8 (AISI 304)

6. Stem Nut

Bronze / Aluminum Bronze

High-strength wear-resistant alloy

7. Packing

Flexible Graphite / PTFE

8. Gasket

Non-asbestos fiber / Graphite

9. Bolts/Nuts

Carbon Steel

Zinc plated or black finished

10. Handwheel

Ductile Iron / Malleable Iron

  1. Main Dimensions (Reference)

Note: Dimensions for reference only. Final dimensions to be verified per manufacturer’s drawing. (Unit: mm)

Description

Dimension

Remarks

Face-to-Face (L)

250 mm

Per BS EN 558 Series 1 (DN100 PN16)

Flange Diameter (D)

220 mm

BS EN 1092-2 PN16

Bolt Circle Diameter (C)

180 mm

BS EN 1092-2 PN16

Bolt Holes (n-ød)

8-ø19 mm

8 holes

Flange Facing Height (f)

2 mm

Raised face height

Handwheel Diameter (W)

Approx. 250 mm

Varies by manufacturer

Top-to-Open Height (H)

Approx. 550 mm

From stem top to handwheel (Ref.)

  1. Inspection & Testing (BS EN 12266-1)

Test Description

Medium

Pressure (bar)

Requirement

Shell (Hydrostatic)

Water

24 bar (1.5 x PN)

No visible leakage

Seat (High Pressure)

Water

17.6 bar (1.1 x PN)

Leakage rate ≤ specified rating

Low Pressure Pneumatic

Air

0.6 bar

Optional, leakage rate ≤ specified rating

  1. Options & Notes
  • Stem Upgrade: Stainless Steel AISI 316
  • Wedge Material: Full Stainless Steel (CF8/CF8M) or Nylon Coated Ductile Iron
  • Operation: Gear Operator / Position Indicator
  • Flange Facing: Flat Face (FF) or Raised Face (RF) to match counter flange
  • Coating: Epoxy Coated (Blue RAL 5005 or Black), min. thickness 250μm

Remarks:

  1. Seat Finish: Bronze seat faces are achieved by overlaying (welding) or inserting bronze rings on body and wedge, ensuring corrosion and wear resistance.
  2. Stem Design: Rising stem design isolates stem from media, allowing easy in-line maintenance and visual indication of valve position.
  3. Applicable Standards: This datasheet is based on current British Standards. Please confirm specific standard revisions and project requirements before procurement.

GUATANTEE:

SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.

 

 

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