Description
Technical Datasheet: Dual Plate Wafer Check Valve
- General Information
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Item
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Standard Configuration
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User Specification / Remarks
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Valve Type
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Dual Plate Wafer Check Valve (Spring Assisted)
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|
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Design Standard
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API 594 / API 6D / ASME B16.34 / ISO 5752
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|
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Face-to-Face
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API 594 Short Pattern / ISO 5752 Series 20
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|
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Flange Drilling
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ASME B16.5 / ASME B16.47 / EN 1092-2
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|
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Inspection & Test
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API 598 / ISO 5208 / EN 12266-1
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|
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Pressure Rating
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Class 150 / 300 / 600 / 900 / 1500 / 2500
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PN10 / PN16 / PN25 / PN40 also available
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Size Range
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2″ – 60″ (DN50 – DN1500)
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|
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Temperature Range
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-46°C to +600°C (Depending on materials)
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End Connection
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Wafer Type (Fits between flanges)
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|
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Installation Position
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Horizontal or Vertical Upwards
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- Design Features
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Feature
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Description
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Benefit
|
|
Dual Plate Design
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Two spring-loaded plates hinged on a central pivot
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Compact, lightweight, quick closing
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Spring Assisted Closing
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Torsion springs force plates closed when flow stops
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Prevents slamming and water hammer
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Short Face-to-Face
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Very compact body length per API 594
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Saves space, reduces installation cost
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Non-Slam Operation
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Plates close before flow reversal
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Eliminates damaging pressure surges
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Low Cracking Pressure
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Lightweight plates require minimal pressure to open
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Suitable for low flow applications
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Full Opening
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Plates open to 85°-90°
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Low pressure drop
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- Bill of Materials (Standard Material Combinations)
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No.
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Part Name
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Carbon Steel Series
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Stainless Steel Series
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Ductile Iron Series
|
Notes
|
|
1
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Body
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WCB / A105
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CF8 / CF8M (304/316)
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Ductile Iron / GGG50
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Epoxy coated
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|
2
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Plates / Discs
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CF8 / CA15
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CF8 / CF8M
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Ductile Iron / SS316
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Two plates
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|
3
|
Seat (Metal)
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Integral / STL faced
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Integral
|
Integral
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For metal seated valves
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|
4
|
Seat (Soft)
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Elastomer / Viton / EPDM / Buna-N
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For soft seated valves
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|
|
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5
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Springs
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Inconel X-750
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Inconel X-750
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SS304 / Inconel
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Corrosion resistant
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6
|
Hinge Pin
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SS410
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SS316
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SS316
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|
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7
|
Bushings / Bearings
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SS410 / PTFE
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SS316 / PTFE
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Bronze / PTFE
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|
|
8
|
Stop Pin
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SS410
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SS316
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SS316
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Limits plate travel
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|
9
|
Retainer / Holder
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CF8 / CA15
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CF8 / CF8M
|
–
|
For removable seat designs
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- Technical Parameters & Performance
|
Item
|
Specification
|
|
Medium
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Water, Seawater, Oil, Gas, Steam, Chemicals, Air
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|
Seat Type
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Metal Seat (STL/Alloy) / Soft Seat (Elastomer/PTFE)
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|
Sealing Performance
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Zero Leakage (Soft Seat) / API 598 Class V or VI (Metal Seat)
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Flow Direction
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Unidirectional (Arrow marked on body)
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Cracking Pressure
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Very low (2-5 psi typical)
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Flow Characteristic
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Low pressure drop, plates open fully at low velocity
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Spring Material
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Inconel X-750 (Standard for high temp/corrosion)
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Sour Service
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NACE MR0175 / ISO 15156 compliant (Optional)
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- Test Pressure (Reference: Per API 598 / ISO 5208)
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Pressure Class
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Shell Test (Hydrostatic)
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Seat Test (Hydrostatic)
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Low Pressure Seat Test (Pneumatic)
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|
Class 150
|
425 psi (2.9 MPa)
|
315 psi (2.2 MPa)
|
80 psi (0.6 MPa)
|
|
Class 300
|
1100 psi (7.6 MPa)
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825 psi (5.6 MPa)
|
80 psi (0.6 MPa)
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|
Class 600
|
2175 psi (15.0 MPa)
|
1600 psi (11.0 MPa)
|
80 psi (0.6 MPa)
|
|
PN10
|
15 bar (1.5 MPa)
|
11 bar (1.1 MPa)
|
6 bar (0.6 MPa)
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|
PN16
|
24 bar (2.4 MPa)
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17.6 bar (1.76 MPa)
|
6 bar (0.6 MPa)
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- Dimensions & Weight (Reference: API 594 / Class 150 / Wafer Type)
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NPS
|
DN (mm)
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L (Face-to-Face) mm
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Weight (kg) approx
|
|
2″
|
50
|
43
|
1.5
|
|
2-1/2″
|
65
|
46
|
2.4
|
|
3″
|
80
|
64
|
3.6
|
|
4″
|
100
|
64
|
5.7
|
|
5″
|
125
|
70
|
7.3
|
|
6″
|
150
|
76
|
9.0
|
|
8″
|
200
|
89
|
17.0
|
|
10″
|
250
|
114
|
26.0
|
|
12″
|
300
|
114
|
37-42
|
|
14″
|
350
|
127
|
55
|
|
16″
|
400
|
140
|
75-78
|
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18″
|
450
|
152
|
101-119
|
|
20″
|
500
|
152
|
111-122
|
|
24″
|
600
|
178
|
172-174
|
|
(Note: Dimensions are for reference only. For higher pressure classes or exact dimensions, refer to certified GA drawing.)
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|
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- Special Requirements / Options
- Seat Type: Metal Seat (STL / Alloy) / Soft Seat (EPDM / Buna-N / Viton / PTFE)
- Body Material: WCB / CF8/CF8M / Ductile Iron / LCC / Alloy Steel
- Plate Material: CF8/CF8M / Duplex / Aluminum Bronze / Monel
- Spring Material: Inconel X-750 (Standard) / SS316 / Hastelloy
- NACE Compliance: MR0175 / ISO 15156 (Sour Service)
- Test Certificate: EN 10204 Type 3.1 / 3.2
- Coating: Epoxy coating (Min. 250 microns) / No coating / Special paint
- Special Cleaning: For Oxygen / Food / Pharmaceutical service
- Lifting Lug: Yes / No (For larger sizes)
- Vertical Down Installation: Consult manufacturer
Design Notes:
- Dual Plate Check Valves are also known as double disc check valves, split disc check valves, or butterfly check valves .
- They are 80-90% lighter than traditional swing check valves .
- Retainer-less design options available to eliminate fugitive emissions .
- Suitable for pulsating flow conditions due to quick response of spring-assisted plates.
Note: This datasheet is prepared for a Dual Plate Wafer Check Valve per API 594 / API 598. Ensure selected materials, seat type, and pressure class are compatible with the specific service conditions (medium, temperature, pressure, and environmental requirements).
GUATANTEE:
SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.