Descripción
Technical Datasheet: Dual Plate Wafer Check Valve
- General Information
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Item
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Standard Configuration
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User Specification / Remarks
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Tipo de válvula
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Dual Plate Wafer Check Valve (Spring Assisted)
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Design Standard
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API 594 / API 6D / ASME B16.34 / ISO 5752
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Cara a cara
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API 594 Short Pattern / ISO 5752 Series 20
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Flange Drilling
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ASME B16.5 / ASME B16.47 / EN 1092-2
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Inspection & Test
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API 598 / ISO 5208 / EN 12266-1
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Clasificación de presión
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Class 150 / 300 / 600 / 900 / 1500 / 2500
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PN10 / PN16 / PN25 / PN40 also available
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Size Range
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2″ – 60″ (DN50 – DN1500)
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Temperature Range
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-46°C to +600°C (Depending on materials)
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End Connection
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Wafer Type (Fits between flanges)
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Installation Position
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Horizontal or Vertical Upwards
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- Design Features
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Feature
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Descripción
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Benefit
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Dual Plate Design
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Two spring-loaded plates hinged on a central pivot
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Compact, lightweight, quick closing
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Spring Assisted Closing
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Torsion springs force plates closed when flow stops
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Prevents slamming and water hammer
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Short Face-to-Face
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Very compact body length per API 594
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Saves space, reduces installation cost
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Non-Slam Operation
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Plates close before flow reversal
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Eliminates damaging pressure surges
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Low Cracking Pressure
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Lightweight plates require minimal pressure to open
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Suitable for low flow applications
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Full Opening
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Plates open to 85°-90°
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Low pressure drop
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- Bill of Materials (Standard Material Combinations)
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No.
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Part Name
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Carbon Steel Series
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Stainless Steel Series
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Ductile Iron Series
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Notas
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1
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Cuerpo
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WCB / A105
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CF8 / CF8M (304/316)
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Ductile Iron / GGG50
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Epoxy coated
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2
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Plates / Discs
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CF8 / CA15
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CF8 / CF8M
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Ductile Iron / SS316
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Two plates
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3
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Seat (Metal)
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Integral / STL faced
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Integral
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Integral
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For metal seated valves
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4
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Seat (Soft)
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Elastomer / Viton / EPDM / Buna-N
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For soft seated valves
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5
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Springs
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Inconel X-750
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Inconel X-750
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SS304 / Inconel
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Corrosion resistant
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6
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Hinge Pin
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SS410
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SS316
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SS316
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7
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Bushings / Bearings
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SS410 / PTFE
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SS316 / PTFE
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Bronze / PTFE
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8
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Stop Pin
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SS410
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SS316
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SS316
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Limits plate travel
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9
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Retainer / Holder
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CF8 / CA15
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CF8 / CF8M
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–
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For removable seat designs
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- Technical Parameters & Performance
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Item
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Especificación
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Medium
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Water, Seawater, Oil, Gas, Steam, Chemicals, Air
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Seat Type
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Metal Seat (STL/Alloy) / Soft Seat (Elastomer/PTFE)
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Sealing Performance
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Zero Leakage (Soft Seat) / API 598 Class V or VI (Metal Seat)
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Flow Direction
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Unidirectional (Arrow marked on body)
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Cracking Pressure
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Very low (2-5 psi typical)
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Flow Characteristic
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Low pressure drop, plates open fully at low velocity
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Spring Material
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Inconel X-750 (Standard for high temp/corrosion)
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Sour Service
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NACE MR0175 / ISO 15156 compliant (Optional)
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- Test Pressure (Reference: Per API 598 / ISO 5208)
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Pressure Class
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Shell Test (Hydrostatic)
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Seat Test (Hydrostatic)
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Low Pressure Seat Test (Pneumatic)
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Clase 150
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425 psi (2.9 MPa)
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315 psi (2.2 MPa)
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80 psi (0.6 MPa)
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Class 300
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1100 psi (7.6 MPa)
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825 psi (5.6 MPa)
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80 psi (0.6 MPa)
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Class 600
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2175 psi (15.0 MPa)
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1600 psi (11.0 MPa)
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80 psi (0.6 MPa)
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PN10
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15 bar (1.5 MPa)
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11 bar (1.1 MPa)
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6 bar (0.6 MPa)
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PN16
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24 bar (2.4 MPa)
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17.6 bar (1.76 MPa)
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6 bar (0.6 MPa)
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- Dimensions & Weight (Reference: API 594 / Class 150 / Wafer Type)
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NPS
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DN (mm)
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L (Face-to-Face) mm
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Weight (kg) approx
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2″
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50
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43
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1.5
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2-1/2″
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65
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46
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2.4
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3″
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80
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64
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3.6
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4″
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100
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64
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5.7
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5″
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125
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70
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7.3
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6″
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150
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76
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9.0
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8″
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200
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89
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17.0
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10″
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250
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114
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26.0
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12″
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300
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114
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37-42
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14″
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350
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127
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55
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16″
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400
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140
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75-78
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18″
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450
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152
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101-119
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20″
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500
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152
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111-122
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24″
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600
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178
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172-174
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(Note: Dimensions are for reference only. For higher pressure classes or exact dimensions, refer to certified GA drawing.)
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- Special Requirements / Options
- Seat Type: Metal Seat (STL / Alloy) / Soft Seat (EPDM / Buna-N / Viton / PTFE)
- Material del cuerpo: WCB / CF8/CF8M / Ductile Iron / LCC / Alloy Steel
- Plate Material: CF8/CF8M / Duplex / Aluminum Bronze / Monel
- Spring Material: Inconel X-750 (Standard) / SS316 / Hastelloy
- NACE Compliance: MR0175 / ISO 15156 (Sour Service)
- Test Certificate: EN 10204 Type 3.1 / 3.2
- Revestimiento: Epoxy coating (Min. 250 microns) / No coating / Special paint
- Special Cleaning: For Oxygen / Food / Pharmaceutical service
- Lifting Lug: Yes / No (For larger sizes)
- Vertical Down Installation: Consult manufacturer
Design Notes:
- Dual Plate Check Valves are also known as double disc check valves, split disc check valves, or butterfly check valves .
- They are 80-90% lighter than traditional swing check valves .
- Retainer-less design options available to eliminate fugitive emissions .
- Suitable for pulsating flow conditions due to quick response of spring-assisted plates.
Note: This datasheet is prepared for a Dual Plate Wafer Check Valve per API 594 / API 598. Ensure selected materials, seat type, and pressure class are compatible with the specific service conditions (medium, temperature, pressure, and environmental requirements).
GARANTÍA:
SAVVY VALVES se compromete a ofrecer una calidad de producto excepcional y un servicio posventa sin complicaciones. Nuestras válvulas tienen una vida útil mínima garantizada de 12 meses, durante los cuales suministraremos todos los repuestos necesarios e instrucciones detalladas de mantenimiento de forma gratuita. Durante el período de garantía, si se produce algún daño no provocado por el hombre, reemplazaremos los componentes sin coste alguno y ofreceremos soporte técnico profesional. Una vez vencida la garantía, los clientes solo deberán pagar el coste de los repuestos y seguirán beneficiándose de descuentos en los servicios de mantenimiento. Nuestro objetivo es ayudar a los clientes a reducir los costes operativos y mejorar la eficiencia de la producción mediante una calidad fiable y un soporte posventa integral. Ya sea para consultas técnicas o necesidades de mantenimiento, nuestro equipo de expertos responderá con prontitud para garantizar que su sistema de válvulas mantenga un rendimiento óptimo en todo momento.