Description
TECHNICAL DATA SHEET
Fully Lined PFA Floating Ball Valve
Series: PN1.0~1.6MPa, Class 150LB
- PRODUCT OVERVIEW
Fully lined PFA floating ball valve features high-pressure injection/molding PFA (Perfluoroalkoxy) lining applied to carbon steel or stainless steel valve body and ball surface. Designed for on-off control of highly corrosive media, widely used in chemical, pharmaceutical, petroleum refining, metallurgy, electronics, food industries and high-purity applications.
Key Features:
- Zero Leakage Seal: PFA/reinforced PTFE soft seal between ball and seat, achieving bubble-tight sealing under both low and high pressure.
- Full Corrosion Protection: PFA lining covers all wetted parts including body cavity, ball and stem channel – no metal contact with media. Resists “all strong corrosives except molten alkali metals and elemental fluorine”.
- Blow-out Proof Stem: Integrally forged ball and stem design prevents stem ejection under sudden pressure surge.
- Full Bore Design: Smooth, equal diameter flow path minimizes pressure drop and facilitates pipeline pigging/cleaning.
- DESIGN STANDARDS & SPECIFICATIONS
|
Item
|
Standard
|
|
Design & Manufacture
|
GB/T 12237, API 608
|
|
Face-to-Face Dimension
|
GB/T 12221, ASME B16.10
|
|
Flange Dimension
|
GB/T 9113, HG/T 20592, ASME B16.5
|
|
Pressure Testing
|
GB/T 13927, API 598, JB/T 9092
|
|
Lining Process Standard
|
HG/T 3704
|
- GENERAL TECHNICAL PARAMETERS
|
Parameter
|
Specification
|
|
Nominal Diameter (DN)
|
DN15 ~ DN300 (1/2″ ~ 12″)
|
|
Nominal Pressure (PN)
|
PN10 / PN16
|
|
Pressure Class (Class)
|
150LB
|
|
Temperature Range
|
-20℃ ~ +150℃ (PFA Lined)
|
|
Applicable Media
|
Sulfuric acid, hydrochloric acid, nitric acid, hydrofluoric acid, aqua regia, organic acids, strong alkalis, halogens, organic solvents, etc. (any concentration)
|
|
Leakage Rate
|
ISO 5208 Rate A / Zero Leakage
|
|
Connection Type
|
Wafer Type / Flanged (RF Face)
|
|
Operation Type
|
Manual (Lever/Gearbox), Pneumatic, Electric
|
|
Structure Type
|
2-piece / 3-piece (Floating Ball, Full Bore)
|
|
Flow Direction
|
Bi-directional Sealing
|
- MAIN COMPONENT MATERIALS
|
Component
|
Material Selection
|
Remarks
|
|
Body
|
HT250 / WCB / CF8 / CF8M
|
Pressure containing part
|
|
Bonnet
|
Same as body material
|
–
|
|
Lining Layer
|
PFA (Perfluoroalkoxy)
|
Injection/molding molded, thickness ≥3mm, pinhole-free, no stripping
|
|
Ball
|
WCB/304/316 + Fully Lined PFA
|
Integral stem design
|
|
Stem
|
2Cr13 / 304 / 316
|
Anti-static design (optional)
|
|
Seat/Sealing Ring
|
Reinforced PTFE / PFA
|
Flexible compensation structure
|
|
Packing
|
V-type PTFE / Chevron PTFE
|
Self-lubricating, zero leakage
|
|
Gasket
|
PTFE / PFA
|
–
|
|
Handle/Gearbox
|
Cast Steel / Ductile Iron
|
With locking device
|
- DIMENSIONS & CONNECTIONS (PN16 / 150LB)
Unit: mm
|
DN
|
L
|
D
|
D1
|
D2
|
b
|
f
|
Z-Φd
|
H (approx)
|
Weight (Kg)
|
|
15
|
130
|
95
|
65
|
45
|
14
|
3
|
4-Φ14
|
95
|
4.0
|
|
20
|
140
|
105
|
75
|
55
|
14
|
3
|
4-Φ14
|
100
|
4.5
|
|
25
|
150
|
115
|
85
|
65
|
16
|
3
|
4-Φ14
|
115
|
5.5
|
|
32
|
165
|
135
|
100
|
78
|
18
|
3
|
4-Φ18
|
125
|
7.0
|
|
40
|
180
|
145
|
110
|
85
|
18
|
3
|
4-Φ18
|
135
|
9.0
|
|
50
|
200
|
160
|
125
|
100
|
20
|
3.5
|
4-Φ18
|
140
|
12.0
|
|
65
|
220
|
180
|
145
|
120
|
20
|
3.5
|
4-Φ18
|
155
|
17.0
|
|
80
|
250
|
195
|
160
|
135
|
22
|
4
|
8-Φ18
|
205
|
25.0
|
|
100
|
280
|
215
|
180
|
155
|
24
|
4
|
8-Φ18
|
230
|
35.0
|
|
125
|
320
|
245
|
210
|
185
|
26
|
4
|
8-Φ18
|
255
|
50.0
|
|
150
|
360
|
280
|
240
|
210
|
28
|
4
|
8-Φ23
|
285
|
70.0
|
|
200
|
400
|
335
|
295
|
265
|
30
|
5
|
12-Φ23
|
340
|
120.0
|
|
250
|
450
|
405
|
355
|
320
|
34
|
5
|
12-Φ26
|
400
|
180.0
|
|
300
|
500
|
460
|
410
|
375
|
36
|
5
|
12-Φ26
|
450
|
240.0
|
Note: For ASME B16.5 Class 150LB dimensions, replace flange dimensions accordingly; L dimension refer to ASME B16.10.
- PERFORMANCE CURVES & TORQUE DATA
6.1 Pressure-Temperature Rating (PFA Lined)
- Maximum Operating Temperature: 150℃ (continuous service)
- Do not exceed 150℃ for prolonged periods to prevent PFA softening/deformation.
6.2 Operating Torque (Reference @ 25℃ Water)
|
DN
|
25
|
40
|
50
|
80
|
100
|
150
|
200
|
|
Torque (N·m)
|
10
|
20
|
25
|
85
|
120
|
320
|
700
|
*Note: For media with high specific gravity, crystalline/corrosive nature or containing particles, apply safety factor 1.2~1.5.*
- SELECTION & ORDERING INFORMATION
To ensure optimal service life under severe conditions, please specify following parameters when ordering:
- Model: e.g. Q41PFA-16C (Carbon Steel Body), Q41PFA-16P (SS304 Body)
- Size & Pressure: DN50, PN16 or 2″, 150LB
- Connection Standard: GB, ASME, JIS, etc.
- Media & Temperature: Specific chemical name, concentration, operating temperature
- Special Requirements: Anti-static device, locking device, extended stem (for insulation), pneumatic/electric actuator brand
GUATANTEE:
SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.