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DIN Rubber Seated NRS Gate Valve(Key)

DIN Rubber Seated NRS Gate Valve(Key)

Valve Type Non-Rising Stem (Dark Rod) Resilient Seated Gate Valve
Design Standard DIN 3352
Face-to-Face DIN 3202 F5 (Short pattern) / F4 (Long pattern)
Flange Standard EN 1092-2 / DIN 2501 / DIN 2533
Inspection & Test DIN 3230 / EN 12266-1
Pressure Rating PN10 / PN16 / PN25
Size Range DN40 – DN600 (1½” – 24″)
Temperature Range -10°C to +80°C (Standard EPDM) / Up to +120°C (Special compounds)
End Connection Flanged (Double flanged)

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Description

Technical Datasheet: German Standard Non-Rising Stem Resilient Seated Gate Valve

  1. General Information

Item

Standard Configuration

User Specification / Remarks

Valve Type

Non-Rising Stem (Dark Rod) Resilient Seated Gate Valve

Wedge type, soft seal

Design Standard

DIN 3352

Part 2 or Part 4

Face-to-Face

DIN 3202 F5 (Short pattern) / F4 (Long pattern)

 

Flange Standard

EN 1092-2 / DIN 2501 / DIN 2533

PN6 / PN10 / PN16 / PN25

Inspection & Test

DIN 3230 / EN 12266-1

 

Pressure Rating

PN10 / PN16 / PN25

 

Size Range

DN40 – DN600 (1½” – 24″)

Larger sizes available upon request

Temperature Range

-10°C to +80°C (Standard EPDM) / Up to +120°C (Special compounds)

 

End Connection

Flanged (Double flanged)

 

Operation

Handwheel / Square nut / Bevel gear / Electric actuator

 

Application

Water, Wastewater, Potable water, Irrigation, Fire protection

 
  1. Design Features

Feature

Description

Benefit

Non-Rising Stem Design

Stem thread is inside the valve body; stem does not rise when opening/closing

Ideal for limited installation space, buried service

Fully Rubber Encapsulated Wedge

Ductile iron wedge fully covered with EPDM/NBR rubber

Excellent corrosion resistance, bubble-tight shut-off

Wedge-Type Design

Wedge shape provides self-centering and tight sealing

Reliable sealing even with debris or pipe misalignment

Full Bore / Straight Through

No pockets or recesses for debris accumulation

Low pressure drop, self-cleaning

Triple O-Ring Stem Sealing

Multiple O-rings on stem

Prevents external leakage, low operating torque

Blow-Out Proof Stem

Stem retained by internal shoulder

Enhanced safety under pressure

Epoxy Coating

Internal and external fusion bonded epoxy coating

Excellent corrosion protection, potable water approved

No Bolted Bonnet Exposed

Bonnet bolts are recessed and sealed

Prevents corrosion of bonnet fasteners

  1. Bill of Materials (Main Components)

No.

Part Name

Standard Material

Optional Material

Remarks

1

Body

Ductile Iron (GGG-50 / EN-GJS-500-7)

Cast Iron (GG-25)

Epoxy coated

2

Bonnet / Cover

Ductile Iron (GGG-50)

Cast Iron

Epoxy coated

3

Wedge / Gate

Ductile Iron + Fully EPDM/NBR Encapsulated

Fully rubber coated

 

4

Stem

Stainless Steel (AISI 420 / 2Cr13)

AISI 304 / AISI 316 / Monel

Blow-out proof

5

Stem Nut

Brass / Bronze

Ductile Iron + Bronze insert

 

6

Seal Ring (Bonnet)

EPDM / NBR O-Ring

Bonded / Loose type

 

7

Stem Seals

O-Rings (EPDM / NBR / Viton)

Triple sealing

 

8

Gland / Packing

EPDM / NBR / PTFE

   

9

Thrust Washer

PTFE / Bronze

   

10

Handwheel / Square Nut

Ductile Iron / Malleable Iron

Epoxy coated

 

11

Fasteners (Bonnet)

Stainless Steel (A2 / A4)

Recessed & sealed

 

12

Nameplate

Stainless Steel / Aluminum

   
  1. Technical Parameters & Performance

Item

Specification

Medium

Water, Potable Water, Wastewater, Seawater, Air, Mild Chemicals

Operating Temperature

EPDM: -10°C to +80°C (Peak +120°C intermittent) / NBR (Buna-N): -10°C to +70°C / Viton: -20°C to +150°C

Max Operating Pressure

PN10 (10 bar / 145 psi) / PN16 (16 bar / 232 psi) / PN25 (25 bar / 363 psi)

Seat Type

Resilient Soft Seat – Fully encapsulated wedge

Sealing Performance

Zero Leakage (Bubble tight) – EN 12266-1 Rate A

Flow Direction

Bidirectional

Flow Characteristic

On-Off (Not for throttling/regulation)

Wedge Type

Solid wedge / Flexible wedge

Stem Type

Non-rising stem (Inside screw)

Suitable for

Isolation service, buried installation

  1. Test Pressure (Reference: Per DIN 3230 / EN 12266-1)

Pressure Rating

Shell Test (Hydrostatic)

Seat Test (Hydrostatic)

Low Pressure Seat Test (Pneumatic)

PN10

15 bar (1.5 MPa)

11 bar (1.1 MPa)

0.6 bar (60 kPa)

PN16

24 bar (2.4 MPa)

17.6 bar (1.76 MPa)

0.6 bar (60 kPa)

PN25

37.5 bar (3.75 MPa)

27.5 bar (2.75 MPa)

0.6 bar (60 kPa)

*(Note: Tests performed per EN 12266-1 / DIN 3230)*

     
  1. Dimensions & Weight (Reference: DIN 3202 F5 Short Pattern / PN16)

DN (mm)

NPS (in)

L (Face-to-Face) mm

H (Closed) mm (approx)

Weight (kg) approx

40

1½”

140

160

6

50

2″

150

175

8

65

2½”

170

195

11

80

3″

180

215

14

100

4″

190

250

20

125

5″

200

285

28

150

6″

210

315

38

200

8″

230

380

60

250

10″

250

450

90

300

12″

270

525

125

350

14″

290

580

160

400

16″

310

640

210

450

18″

330

700

260

500

20″

350

760

320

600

24″

390

880

450

*(Note: For F4 long pattern, add approximately 20-30mm to length. For exact dimensions, refer to certified GA drawing. Add actuator weight separately.)*

       
  1. Special Requirements / Options
  • Pressure Rating: PN10 / PN16 / PN25
  • Face-to-Face: F4 (Long pattern) / F5 (Short pattern)
  • Seat Material: EPDM (Standard for water) / NBR (Buna-N) / Viton (FKM) / Silicone
  • Body Material: Ductile Iron GGG-50 (Standard) / Cast Iron GG-25 / WCB / Stainless Steel
  • Wedge Material: Ductile Iron + EPDM (Standard) / Ductile Iron + NBR / Stainless Steel
  • Stem Material: Stainless Steel 420 (Standard) / 304 / 316 / 17-4PH / Monel
  • Operation: Handwheel (Standard) / Square nut for buried service / Bevel gear / Electric actuator / Pneumatic actuator
  • Stem Extension: Yes / No (For buried service)
  • Position Indicator: Yes / No (For buried service)
  • Coating: Epoxy coating (Min. 250 microns) – Color: Blue RAL 5017  / RAL 5005 / Custom
  • Potable Water Approval: WRAS / ACS / NSF 61 / KTW / DVGW
  • Test Certificate: EN 10204 Type 2.2 / 3.1
  • Special Cleaning: For potable water / Food grade

Design Notes:

  • Non-Rising Stem (Dark Rod) Design: The stem rotates but does not move linearly. The threaded section is inside the valve body and protected from the environment. This design is ideal for installations with limited headroom and for buried service where a valve key (square nut) is used for operation.
  • Resilient Seated / Soft Seal: The wedge is fully encapsulated with rubber (EPDM or NBR). When closed, the rubber compresses against the body seat, providing bubble-tight shut-off and accommodating minor pipe misalignment or debris.
  • Full Bore: The straight-through full bore design offers minimal resistance to flow and allows for pigging and cleaning operations.
  • Triple O-Ring Stem Sealing: Multiple O-rings on the stem ensure positive sealing against external leakage and reduce operating torque.

Material Notes:

  • Ductile Iron GGG-50 (EN-GJS-500-7): High strength, excellent ductility and impact resistance. Standard material for European standard valves.
  • EPDM (Ethylene Propylene Diene Monomer): Excellent resistance to hot water, steam, ozone, UV, and mild chemicals. Ideal for potable water and wastewater. Not suitable for oils or hydrocarbons.
  • NBR (Nitrile / Buna-N): Good resistance to oils, fuels, and hydrocarbons. Suitable for oil-contaminated water.
  • Stainless Steel Stem: Provides corrosion resistance and long service life.

Application Notes:

  • Suitable for: Potable water distribution, wastewater treatment, irrigation, fire protection systems, industrial cooling water, and buried pipelines.
  • Not suitable for: Throttling or regulating service (use butterfly or globe valve instead). For high-temperature steam or aggressive chemicals, consult manufacturer.
  • Installation: Can be installed in any position. For buried installation, use square nut operation and stem extension if required.

Note: This datasheet is prepared for a German Standard (DIN) Non-Rising Stem Resilient Seated Gate Valve per DIN 3352 / DIN 3202 / EN 1092-2. Ensure selected materials, pressure rating, and seat elastomer are compatible with the specific service conditions (medium, temperature, pressure, and environmental requirements).

GUATANTEE:

SAVVY VALVES is committed to delivering exceptional product quality and worry-free after-sales service. Our valves are guaranteed to provide a minimum service life of 12 months, during which we will supply all necessary spare parts and detailed maintenance instructions free of charge. Within the warranty period, if any non-human-induced damage occurs, we will replace components at no cost and provide professional technical support. After the warranty expires, customers only need to pay for the cost of spare parts, while still benefiting from discounted maintenance services. Our goal is to help clients reduce operational costs and enhance production efficiency through reliable quality and comprehensive after-sales support. Whether for technical inquiries or maintenance needs, our expert team will respond promptly to ensure your valve system maintains optimal performance at all times.

 

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