Описание
Technical Data Sheet
Outside Screw and Yoke (OS&Y) Gate Valve
(Bronze-Seated, Metal-to-Metal Design)
Product Name: OS&Y Solid Wedge Gate Valve (Bronze Seated)
Стандарт: BS5163 / PN16
Размер: DN400 (16 inches)
- General Design Features
- Тип: Outside Screw and Yoke (OS&Y), Solid Wedge, Flanged Ends
- Seat Type: Metal-to-Metal (Bronze Seated)
- Конструкция штока: Rising stem (indicates open/close position)
- Операция: Handwheel Operated (Gearbox is mandatory for this size due to high seating torque of metal seals)
- Приложение: High-temperature fluids, Oils, Steam, Abrasive media, or where rubber is not suitable.
- Applicable Standards
- Design & Manufacturing: BS5150 / BS5163 (Metal-seated variants often follow BS5150) / EN1171
- Face-to-Face Dimension: EN558-1 Series 3 (or BS2089)
- Flange Drilling: BS4504 / EN1092-2 PN16
- Test & Inspection: EN12266-1 (Rate A or B depending on spec)
- Technical Parameters
|
Item
|
Unit
|
Параметр
|
|
Nominal Diameter
|
mm
|
DN400 (16″)
|
|
Nominal Pressure
|
PN
|
16
|
|
Working Pressure
|
MPa
|
1.6 MPa (16 bar)
|
|
Shell Test Pressure
|
bar
|
24 bar
|
|
Seal Test Pressure (Metal Seat)
|
bar
|
17.6 bar (Leakage rate allowed per ISO 5208, Rate D or tighter if specified)
|
|
Working Temperature
|
℃
|
-10°C ~ +200°C (or higher) *
|
|
Suitable Medium
|
–
|
Water, Steam, Oils, Gases, High-temp fluids
|
*Note: Temperature range depends on the specific bronze alloy and gland packing material.
- Main Component Materials
|
Компонент
|
Specified Material
|
Notes / Alternative
|
|
Тело
|
Ductile Iron (DI)
|
Typically GGG-40 or GGG-50
|
|
Wedge / Disc
|
Ductile Iron (DI)
|
Solid wedge design
|
|
Seat Ring (Body)
|
Bronze
|
Corrosion-resistant ring pressed or welded into the body.
|
|
Seat Ring (Wedge)
|
Bronze
|
Critical Difference: Both seating surfaces are Bronze (Body and Wedge) for metal-to-metal sealing.
|
|
Корень
|
Stainless Steel
|
Typically 2Cr13, SS304, or SS420
|
|
Stem Nut
|
High-strength Brass / Aluminum Bronze
|
Located in the Yoke
|
|
Bonnet
|
Ductile Iron (DI)
|
–
|
|
Gland Packing
|
Graphite / PTFE
|
For high-temperature stem sealing
|
|
Handwheel
|
Cast Iron / Malleable Iron
|
Must be fitted with a Gearbox for DN400
|
|
Coating
|
Epoxy Resin
|
Min thickness > 250 microns, Color Blue RAL5005 (or as specified)
|
- Dimensions & Connection Data (DN400 Reference)
*Note: Metal-seated solid wedge valves are often heavier than resilient seated valves. The dimensions below are estimates based on common BS standards. Request certified drawing for exact values. *
|
Dimension Item
|
Value (mm)
|
Примечания
|
|
Face-to-Face Length (L)
|
Approx. 600 mm
|
EN558-1 Series 3
|
|
Flange Diameter (D)
|
Approx. 565 mm
|
BS4504 PN16
|
|
Bolt Circle Diameter (PCD)
|
Approx. 525 mm
|
–
|
|
Number of Bolt Holes
|
20 – 24
|
–
|
|
Bolt Hole Diameter
|
Approx. 30 – 33 mm
|
–
|
|
Overall Height (H) (Open)
|
Approx. 1400 – 1850 mm
|
Height when valve is fully open
|
|
Weight (approx)
|
Approx. 450 – 550 kg
|
Metal-seated valves are heavier than resilient-seated ones due to solid wedge mass.
|
- Critical Notes & Selection Tips
- “Bronze Seated” Definition:
- This data sheet now reflects a true Bronze-to-Bronze seal. The wedge has a Bronze ring/face that mates with the Bronze seat in the body. This is a metal seat, not a resilient seat.
Torque Requirement (Mandatory Gearbox):
- Unlike soft-seal valves which rely on rubber compression, metal-seated valves require significant mechanical force to close tightly.
- For a DN400 PN16 metal-seated valve, a gearbox (worm gear) is NOT optional – it is mandatory. Please confirm the gearbox ratio with the supplier.
Leakage Rate:
- Metal-seated valves cannot achieve “zero leakage” (bubble tight) like rubber-seated valves. They typically conform to ISO 5208 Rate D (0.1x DN mm³/s) or Rate E. Please confirm the acceptable leakage rate for your application.
Приложение:
- This bronze-on-bronze configuration is excellent for hot water, steam condensate, and some oil services where EPDM or NBR rubber would fail.
Action Required:
Please confirm with the manufacturer:
- Gearbox Ratio & Output Torque (Is it suitable for manual operation under max differential pressure?)
- Sealing Leakage Rate (ISO 5208 Rate D or better?)
- Flange drilling details (BS4504 PN16) to match your pipeline.
ГАРАНТИЯ:
SAVVY VALVES стремится предоставлять исключительное качество продукции и беспроблемное послепродажное обслуживание. Наши клапаны гарантированно обеспечивают минимальный срок службы 12 месяцев, в течение которых мы бесплатно поставляем все необходимые запасные части и подробные инструкции по техническому обслуживанию. В течение гарантийного срока, если произойдет какой-либо ущерб, не вызванный человеком, мы бесплатно заменим компоненты и предоставим профессиональную техническую поддержку. После истечения срока гарантии клиентам нужно будет оплатить только стоимость запасных частей, при этом продолжая пользоваться скидками на услуги по техническому обслуживанию. Наша цель — помочь клиентам сократить эксплуатационные расходы и повысить эффективность производства за счет надежного качества и комплексной послепродажной поддержки. Будь то технические запросы или потребности в техническом обслуживании, наша команда экспертов оперативно отреагирует, чтобы гарантировать, что ваша клапанная система всегда будет поддерживать оптимальную производительность.