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DN400 PN16 Cast Iron Metal Seated Rising Stem Gate Valve

DN400 PN16 Cast Iron Metal Seated Rising Stem Gate Valve

• Type: Outside Screw and Yoke (OS&Y), Solid Wedge, Flanged Ends
• Seat Type: Metal-to-Metal (Bronze Seated)
• Stem Design: Rising stem (indicates open/close position)
• Operation: Handwheel Operated (Gearbox is mandatory for this size due to high seating torque of metal seals)
• Application: High-temperature fluids, Oils, Steam, Abrasive media, or where rubber is not suitable.

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Beschrijving

Technical Data Sheet

Outside Screw and Yoke (OS&Y) Gate Valve
(Bronze-Seated, Metal-to-Metal Design)

Product Name: OS&Y Solid Wedge Gate Valve (Bronze Seated)
Standaard: BS5163 / PN16
Maat: DN400 (16 inches)

  1. General Design Features
  • Type: Outside Screw and Yoke (OS&Y), Solid Wedge, Flanged Ends
  • Seat Type: Metal-to-Metal (Bronze Seated)
  • Stamontwerp: Rising stem (indicates open/close position)
  • Werking: Handwheel Operated (Gearbox is mandatory for this size due to high seating torque of metal seals)
  • Sollicitatie: High-temperature fluids, Oils, Steam, Abrasive media, or where rubber is not suitable.
  1. Applicable Standards
  • Design & Manufacturing: BS5150 / BS5163 (Metal-seated variants often follow BS5150) / EN1171
  • Face-to-Face Dimension: EN558-1 Series 3 (or BS2089)
  • Flange Drilling: BS4504 / EN1092-2 PN16
  • Test & Inspection: EN12266-1 (Rate A or B depending on spec)
  1. Technical Parameters

Item

Unit

Parameter

Nominal Diameter

mm

DN400 (16″)

Nominal Pressure

PN

16

Working Pressure

MPa

1.6 MPa (16 bar)

Shell Test Pressure

bar

24 bar

Seal Test Pressure (Metal Seat)

bar

17.6 bar (Leakage rate allowed per ISO 5208, Rate D or tighter if specified)

Working Temperature

-10°C ~ +200°C (or higher) *

Suitable Medium

Water, Steam, Oils, Gases, High-temp fluids

*Note: Temperature range depends on the specific bronze alloy and gland packing material.

  1. Main Component Materials

Onderdeel

Specified Material

Notes / Alternative

Lichaam

Ductile Iron (DI)

Typically GGG-40 or GGG-50

Wedge / Disc

Ductile Iron (DI)

Solid wedge design

Seat Ring (Body)

Bronze

Corrosion-resistant ring pressed or welded into the body.

Seat Ring (Wedge)

Bronze

Critical Difference: Both seating surfaces are Bronze (Body and Wedge) for metal-to-metal sealing.

Stang

Stainless Steel

Typically 2Cr13, SS304, or SS420

Stem Nut

High-strength Brass / Aluminum Bronze

Located in the Yoke

Bonnet

Ductile Iron (DI)

Gland Packing

Graphite / PTFE

For high-temperature stem sealing

Handwheel

Cast Iron / Malleable Iron

Must be fitted with a Gearbox for DN400

Coating

Epoxy Resin

Min thickness > 250 microns, Color Blue RAL5005 (or as specified)

  1. Dimensions & Connection Data (DN400 Reference)

*Note: Metal-seated solid wedge valves are often heavier than resilient seated valves. The dimensions below are estimates based on common BS standards. Request certified drawing for exact values. *

Dimension Item

Value (mm)

Notities

Face-to-Face Length (L)

Approx. 600 mm

EN558-1 Series 3

Flange Diameter (D)

Approx. 565 mm

BS4504 PN16

Bolt Circle Diameter (PCD)

Approx. 525 mm

Number of Bolt Holes

20 – 24

Bolt Hole Diameter

Approx. 30 – 33 mm

Overall Height (H) (Open)

Approx. 1400 – 1850 mm

Height when valve is fully open

Weight (approx)

Approx. 450 – 550 kg

Metal-seated valves are heavier than resilient-seated ones due to solid wedge mass.

  1. Critical Notes & Selection Tips
  1. “Bronze Seated” Definition:
  • This data sheet now reflects a true Bronze-to-Bronze seal. The wedge has a Bronze ring/face that mates with the Bronze seat in the body. This is a metal seat, not a resilient seat.
  • Torque Requirement (Mandatory Gearbox):
    • Unlike soft-seal valves which rely on rubber compression, metal-seated valves require significant mechanical force to close tightly.
    • For a DN400 PN16 metal-seated valve, a gearbox (worm gear) is NOT optional – it is mandatory. Please confirm the gearbox ratio with the supplier.
  • Leakage Rate:
    • Metal-seated valves cannot achieve “zero leakage” (bubble tight) like rubber-seated valves. They typically conform to ISO 5208 Rate D (0.1x DN mm³/s) or Rate E. Please confirm the acceptable leakage rate for your application.
  • Sollicitatie:
    • This bronze-on-bronze configuration is excellent for hot water, steam condensate, and some oil services where EPDM or NBR rubber would fail.

    Action Required:
    Please confirm with the manufacturer:

    1. Gearbox Ratio & Output Torque (Is it suitable for manual operation under max differential pressure?)
    2. Sealing Leakage Rate (ISO 5208 Rate D or better?)
    3. Flange drilling details (BS4504 PN16) to match your pipeline.

    GARANTIE:

    SAVVY VALVES streeft naar uitzonderlijke productkwaliteit en zorgeloze aftersalesservice. Onze kleppen hebben een gegarandeerde minimale levensduur van 12 maanden. Gedurende deze periode leveren wij alle benodigde reserveonderdelen en gedetailleerde onderhoudsinstructies gratis. Mocht er binnen de garantieperiode schade ontstaan ​​die niet door mensen is veroorzaakt, dan vervangen wij kosteloos de onderdelen en bieden wij professionele technische ondersteuning. Na de garantieperiode hoeven klanten alleen de kosten van de reserveonderdelen te betalen en profiteren zij nog steeds van kortingen op onderhoudsdiensten. Ons doel is om klanten te helpen de operationele kosten te verlagen en de productie-efficiëntie te verbeteren door middel van betrouwbare kwaliteit en uitgebreide aftersalesservice. Of het nu gaat om technische vragen of onderhoudsbehoeften, ons deskundige team reageert snel om ervoor te zorgen dat uw klepsysteem te allen tijde optimaal blijft presteren.

     

     

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