Keterangan
Technical Data Sheet
Outside Screw and Yoke (OS&Y) Gate Valve
(Bronze-Seated, Metal-to-Metal Design)
Product Name: OS&Y Solid Wedge Gate Valve (Bronze Seated)
Standar: BS5163 / PN16
Ukuran: DN400 (16 inches)
- General Design Features
- Jenis: Outside Screw and Yoke (OS&Y), Solid Wedge, Flanged Ends
- Seat Type: Metal-to-Metal (Bronze Seated)
- Desain Batang: Rising stem (indicates open/close position)
- Operasi: Handwheel Operated (Gearbox is mandatory for this size due to high seating torque of metal seals)
- Aplikasi: High-temperature fluids, Oils, Steam, Abrasive media, or where rubber is not suitable.
- Applicable Standards
- Design & Manufacturing: BS5150 / BS5163 (Metal-seated variants often follow BS5150) / EN1171
- Face-to-Face Dimension: EN558-1 Series 3 (or BS2089)
- Flange Drilling: BS4504 / EN1092-2 PN16
- Test & Inspection: EN12266-1 (Rate A or B depending on spec)
- Technical Parameters
|
Item
|
Unit
|
Parameter
|
|
Nominal Diameter
|
mm
|
DN400 (16″)
|
|
Nominal Pressure
|
PN
|
16
|
|
Working Pressure
|
MPa
|
1.6 MPa (16 bar)
|
|
Shell Test Pressure
|
bar
|
24 bar
|
|
Seal Test Pressure (Metal Seat)
|
bar
|
17.6 bar (Leakage rate allowed per ISO 5208, Rate D or tighter if specified)
|
|
Working Temperature
|
℃
|
-10°C ~ +200°C (or higher) *
|
|
Suitable Medium
|
–
|
Water, Steam, Oils, Gases, High-temp fluids
|
*Note: Temperature range depends on the specific bronze alloy and gland packing material.
- Main Component Materials
|
Komponen
|
Specified Material
|
Notes / Alternative
|
|
Tubuh
|
Ductile Iron (DI)
|
Typically GGG-40 or GGG-50
|
|
Wedge / Disc
|
Ductile Iron (DI)
|
Solid wedge design
|
|
Seat Ring (Body)
|
Bronze
|
Corrosion-resistant ring pressed or welded into the body.
|
|
Seat Ring (Wedge)
|
Bronze
|
Critical Difference: Both seating surfaces are Bronze (Body and Wedge) for metal-to-metal sealing.
|
|
Tangkai
|
Stainless Steel
|
Typically 2Cr13, SS304, or SS420
|
|
Stem Nut
|
High-strength Brass / Aluminum Bronze
|
Located in the Yoke
|
|
Bonnet
|
Ductile Iron (DI)
|
–
|
|
Gland Packing
|
Graphite / PTFE
|
For high-temperature stem sealing
|
|
Handwheel
|
Cast Iron / Malleable Iron
|
Must be fitted with a Gearbox for DN400
|
|
Coating
|
Epoxy Resin
|
Min thickness > 250 microns, Color Blue RAL5005 (or as specified)
|
- Dimensions & Connection Data (DN400 Reference)
*Note: Metal-seated solid wedge valves are often heavier than resilient seated valves. The dimensions below are estimates based on common BS standards. Request certified drawing for exact values. *
|
Dimension Item
|
Value (mm)
|
Catatan
|
|
Face-to-Face Length (L)
|
Approx. 600 mm
|
EN558-1 Series 3
|
|
Flange Diameter (D)
|
Approx. 565 mm
|
BS4504 PN16
|
|
Bolt Circle Diameter (PCD)
|
Approx. 525 mm
|
–
|
|
Number of Bolt Holes
|
20 – 24
|
–
|
|
Bolt Hole Diameter
|
Approx. 30 – 33 mm
|
–
|
|
Overall Height (H) (Open)
|
Approx. 1400 – 1850 mm
|
Height when valve is fully open
|
|
Weight (approx)
|
Approx. 450 – 550 kg
|
Metal-seated valves are heavier than resilient-seated ones due to solid wedge mass.
|
- Critical Notes & Selection Tips
- “Bronze Seated” Definition:
- This data sheet now reflects a true Bronze-to-Bronze seal. The wedge has a Bronze ring/face that mates with the Bronze seat in the body. This is a metal seat, not a resilient seat.
Torque Requirement (Mandatory Gearbox):
- Unlike soft-seal valves which rely on rubber compression, metal-seated valves require significant mechanical force to close tightly.
- For a DN400 PN16 metal-seated valve, a gearbox (worm gear) is NOT optional – it is mandatory. Please confirm the gearbox ratio with the supplier.
Leakage Rate:
- Metal-seated valves cannot achieve “zero leakage” (bubble tight) like rubber-seated valves. They typically conform to ISO 5208 Rate D (0.1x DN mm³/s) or Rate E. Please confirm the acceptable leakage rate for your application.
Aplikasi:
- This bronze-on-bronze configuration is excellent for hot water, steam condensate, and some oil services where EPDM or NBR rubber would fail.
Action Required:
Please confirm with the manufacturer:
- Gearbox Ratio & Output Torque (Is it suitable for manual operation under max differential pressure?)
- Sealing Leakage Rate (ISO 5208 Rate D or better?)
- Flange drilling details (BS4504 PN16) to match your pipeline.
JAMINAN:
SAVVY VALVES berkomitmen untuk memberikan kualitas produk yang luar biasa dan layanan purnajual yang bebas masalah. Katup kami dijamin memberikan masa pakai minimal 12 bulan, di mana kami akan menyediakan semua suku cadang yang diperlukan dan petunjuk perawatan terperinci secara gratis. Dalam masa garansi, jika terjadi kerusakan yang bukan disebabkan oleh manusia, kami akan mengganti komponen tanpa biaya dan memberikan dukungan teknis yang profesional. Setelah masa garansi berakhir, pelanggan hanya perlu membayar biaya suku cadang, sambil tetap mendapatkan keuntungan dari layanan perawatan dengan harga diskon. Tujuan kami adalah membantu klien mengurangi biaya operasional dan meningkatkan efisiensi produksi melalui kualitas yang andal dan dukungan purnajual yang komprehensif. Baik untuk pertanyaan teknis maupun kebutuhan perawatan, tim ahli kami akan segera merespons untuk memastikan sistem katup Anda mempertahankan kinerja yang optimal setiap saat.