Описание
TECHNICAL DATA SHEET
American Standard Resilient Seated Non-Rising Stem Gate Valve
- BASIC VALVE INFORMATION
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Item
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Спецификация
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Тип клапана
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Resilient Seated Gate Valve
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Stem Type
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Non-Rising Stem (NRS)
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End Connection
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Flanged, Raised Face (RF) / Flat Face (FF)
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Номинальный размер
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NPS 2″ – 12″ (DN50 – DN300)
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Номинальное давление
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Class 125 / Class 150
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Материал корпуса
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Ductile Iron / Cast Iron
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Операция
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Handwheel / T-Key / Bevel Gear
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Service Medium
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Water / Oil / Gas / General Purpose
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- APPLICABLE CODES & STANDARDS
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Стандартный
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Описание
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AWWA C509
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Resilient-Seated Gate Valves for Water Supply Service
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ASME B16.1
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Gray Iron Pipe Flanges and Flanged Fittings (Class 25, 125, 250)
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ASME B16.42
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Ductile Iron Pipe Flanges and Flanged Fittings (Class 150)
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ASME B16.10
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Face-to-Face and End-to-End Dimensions of Valves
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ASME B16.5
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Pipe Flanges and Flanged Fittings (for Class 150 carbon steel options)
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AWWA C111 / A21.11
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Rubber-Gasket Joints for Ductile-Iron Pressure Pipe and Fittings
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API 598 / ISO 5208
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Valve Inspection and Testing
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AWWA C550
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Protective Interior Coatings for Valves and Hydrants
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NSF/ANSI 61
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Drinking Water System Components – Health Effects
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NSF/ANSI 372
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Drinking Water System Components – Lead Content
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- MATERIALS OF CONSTRUCTION
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Компонент
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Материал
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Standard / Remarks
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Тело
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Ковкий чугун / Gray Iron
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ASTM A536 65-45-12 / ASTM A126 Class B
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Bonnet / Cover
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Ductile Iron / Gray Iron
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Same as body material
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Gate / Wedge
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Ductile Iron + Fully Encapsulated EPDM/NBR
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100% rubber covered, injection molded
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Корень
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Stainless Steel
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ASTM A276 Type 304/316 / AISI 420/431
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Stem Nut / Yoke Nut
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Bronze / Ductile Iron
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ASTM B62 C83600 / High strength
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Wedge Nut
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Stainless Steel / Bronze
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AISI 304 / C95200
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Seat (Body)
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Integral / EPDM bonded
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Rubber molded to body
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O-Rings / Seals
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EPDM / NBR
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3 O-rings on stem for blowout proof sealing
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Gasket (Bonnet)
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O-Ring type / Self-sealing
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Pressure energized design
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Bolting / Nuts
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Carbon Steel / Stainless Steel
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ASTM A307 B / AISI 316
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Gland Bolts
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Stainless Steel
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AISI 316
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Coating
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Fusion Bonded Epoxy (FBE)
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Internal & external, AWWA C550 compliant
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Handwheel
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Ковкий чугун
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With direction indicator (open/close)
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NPT Plug
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Malleable Iron / Stainless Steel
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Body drain/tap plug
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- DESIGN & PERFORMANCE CHARACTERISTICS
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Параметр
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Спецификация
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Pressure Class
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Class 125 / Class 150
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Working Pressure
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200 psig (13.8 bar) for NPS 3″-12″ (per AWWA C509)
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Shell Test Pressure
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1.5 x Working Pressure (300 psig / 20.7 bar)
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Seat Test Pressure
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1.1 x Working Pressure (220 psig / 15.2 bar)
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Low Pressure Seat Test
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80 psi (5.5 bar) – Zero leakage
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Design Temperature Range
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33°F to 125°F (0.6°C to 52°C) per AWWA C509
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Max. Flow Velocity
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16 ft/sec (4.9 m/sec) when fully open
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Leakage Rate
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Zero leakage (Rate A per API 598 / ISO 5208)
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Operation Torque
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Low torque design (≤80% of standard requirement)
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Stem Sealing
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3 O-rings + Wiper ring – blowout proof, no external leakage
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Direction of Closing
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Clockwise to close (handwheel)
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Position Indication
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Visual indicator on stem / handwheel (open/close)
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- DIMENSIONS & CONNECTIONS
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Item
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Dimension (inch / mm)
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Flange Standard
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ASME B16.1 Class 125 (Gray Iron) ASME B16.42 Class 150 (Ductile Iron)
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Flange Drilling
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Per ASME B16.1 / B16.42 – Standard Class 125/150 drilling
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Face-to-Face Length
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ASME B16.10 (Short pattern / Long pattern as specified)
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Flange Face
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Raised Face (RF) or Flat Face (FF)
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Waterway Diameter
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Full bore, no recess – flat bottom design to prevent debris accumulation
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Stem Diameter
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Per AWWA C509 minimum requirements
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Handwheel Diameter
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As per torque requirements
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Approx. Weight
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_____ lbs / kg (depending on size)
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- TESTING & INSPECTION
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Test
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Standard / Requirement
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Shell Test
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API 598 / ISO 5208 – 1.5 x Rated Pressure – No visible leakage
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Seat Test (High Pressure)
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1.1 x Rated Pressure – Zero leakage
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Seat Test (Low Pressure)
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80 psi (5.5 bar) – Zero leakage
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Stem Seal Test
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Visual inspection during operation – No leakage
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Coating Test
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Holiday detection, thickness measurement (250–400 microns)
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Material Certification
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Mill certificates / EN 10204 3.1 (if required)
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NSF/ANSI 61 & 372
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For potable water applications
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UL/FM Approval
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Optional for fire protection service
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- SPECIAL REQUIREMENTS & REMARKS
- AWWA C509 Compliance
- Valve design, materials, and testing fully comply with AWWA C509 standard for water supply service .
- Suitable for NPS 3″ through 12″ sizes with 200 psig working pressure .
Resilient Seated Design
- Gate is fully encapsulated with EPDM/NBR rubber using injection molding process .
- No exposed metal on gate – ensures 100% bubble-tight shut-off.
- Rubber bonded to ductile iron – no delamination, long service life.
Non-Rising Stem (NRS)
- Stem does not rise when valve opens/closes.
- Suitable for buried service or limited space installations.
- Stem threads isolated from line media – no corrosion or fouling.
Flat Bottom Design
- Valve body has no recess or groove at bottom – flat design prevents debris accumulation .
- Self-cleaning action during operation.
Anti-Corrosion Coating
- Fusion Bonded Epoxy (FBE) coating inside and out per AWWA C550 .
- Certified for potable water (NSF/ANSI 61).
- Color: Blue (RAL 5012) / Black / Custom.
Blowout-Proof Stem
- Stem retained by shoulder inside body.
- Triple O-ring sealing – no external leakage, low operating torque .
Zero Leakage Performance
- Resilient seat design ensures tight shut-off even with debris.
- Bidirectional sealing capability.
Optional Features
- UL/FM Approved for fire protection service .
- T-Key operation for buried service.
- Extension spindle for deep burial.
- Position indicator / opening limiter.
- Gear operator for larger sizes.
- SIZE CHART – DIMENSIONS (Reference)
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NPS (inch)
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DN (mm)
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L (Face-to-Face) – ASME B16.10
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H (Approx.)
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Handwheel Dia.
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Weight (Approx.)
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2″
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50
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178 mm (7.00″)
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___ mm
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___ mm
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___ kg
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2½”
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65
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190 mm (7.50″)
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___ mm
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___ mm
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___ kg
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3″
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80
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203 mm (8.00″)
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___ mm
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___ mm
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___ kg
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4″
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100
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229 mm (9.00″)
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___ mm
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___ mm
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___ kg
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6″
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150
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267 mm (10.50″)
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___ mm
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___ mm
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___ kg
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8″
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200
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292 mm (11.50″)
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___ mm
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___ mm
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___ kg
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10″
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250
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330 mm (13.00″)
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___ mm
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___ mm
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___ kg
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12″
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300
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356 mm (14.00″)
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___ mm
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___ mm
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___ kg
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Note: Dimensions are for reference only. Please consult manufacturer for certified dimensional drawings.
ГАРАНТИЯ:
SAVVY VALVES стремится предоставлять исключительное качество продукции и беспроблемное послепродажное обслуживание. Наши клапаны гарантированно обеспечивают минимальный срок службы 12 месяцев, в течение которых мы бесплатно поставляем все необходимые запасные части и подробные инструкции по техническому обслуживанию. В течение гарантийного срока, если произойдет какой-либо ущерб, не вызванный человеком, мы бесплатно заменим компоненты и предоставим профессиональную техническую поддержку. После истечения срока гарантии клиентам нужно будет оплатить только стоимость запасных частей, при этом продолжая пользоваться скидками на услуги по техническому обслуживанию. Наша цель — помочь клиентам сократить эксплуатационные расходы и повысить эффективность производства за счет надежного качества и комплексной послепродажной поддержки. Будь то технические запросы или потребности в техническом обслуживании, наша команда экспертов оперативно отреагирует, чтобы гарантировать, что ваша клапанная система всегда будет поддерживать оптимальную производительность.