1-1/2″-300LB-RF Jacket Floating Ball Valve

Product Name 1-1/2″ Class 300 Raised Face Jacketed Floating Ball Valve
Model 1-1/2″-300LB-JACKET-FLOATING-BALL
Nominal Size 1-1/2 inch (DN40)
Pressure Class Class 300 LB (PN50 / approx. 5.0 MPa)
Construction Floating ball, 2 piece or 3 piece (depending on manufacturer)
End Connection Raised Face (RF) flange per ASME B16.5
Jacket Design Integral jacket (welded), for steam or thermal oil heating
Body Material To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others)
Service Condition Viscous or temperature sensitive media requiring heating, e.g. polymers, bitumen, molten sulphur

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TECHNICAL DATA SHEET

1-1/2″-300LB-RF Jacket Floating Ball Valve

Item	Description
Product Name	1-1/2″ Class 300 Raised Face Jacketed Floating Ball Valve
Model	1-1/2″-300LB-JACKET-FLOATING-BALL
Rozmiar nominalny	1-1/2 inch (DN40)
Pressure Class	Class 300 LB (PN50 / approx. 5.0 MPa)
Construction	Floating ball, 2‑piece or 3‑piece (depending on manufacturer)
End Connection	Raised Face (RF) flange per ASME B16.5
Jacket Design	Integral jacket (welded), for steam or thermal oil heating
Materiał korpusu	To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others)
Service Condition	Viscous or temperature‑sensitive media requiring heating, e.g. polymers, bitumen, molten sulphur

Design Basis

Parametr	Standard / Description
Valve Design Standard	ASME B16.34 / API 608 / API 6D
Flange Connection Standard	ASME B16.5 (Class 300 RF)
Face‑to‑Face Dimension	ASME B16.10 (or manufacturer’s standard)
Jacket Design Standard	Per customer requirement or manufacturer’s standard (jacket pressure typically ≤1.6 MPa)
Inspection & Testing	API 598
Pressure Testing	Shell: 1.5× rated pressure; Seat: 1.1× rated pressure

Technical Specifications

Parametr	Description
Typ zaworu	Floating ball, full bore or reduced bore (full bore preferred)
Jacket Type	Integral jacket with jacket connections (usually NPT or flanged)
Working Pressure (Main Valve)	Class 300 LB (max. allowable pressure depends on material, ~5.0 MPa @ 38°C)
Working Temperature (Main Valve)	Depends on seat material: – PTFE seats: -29°C ~ +150°C – PEEK seats: -29°C ~ +250°C
Jacket Design Pressure	Typically 0.6 ~ 1.6 MPa (150 ~ 230 psi)
Jacket Connections	Standard 1/4″ NPT or 1/2″ NPT female threads (both sides)
Suitable Media (Main Valve)	Viscous liquids, polymers, bitumen, molten sulphur, hot melt adhesives, chocolate, etc.
Działanie	Lever handle (standard) / gear operator / pneumatic or electric actuator (optional)
Anti‑static Device	Compliant with API 608 (standard)
Blow‑out Proof Stem	Standard
Fire Safe Design	Optional API 607

III. Bill of Materials (Typical Options)

Part Name	Common Material Options
Main Body	A105 carbon steel / F304 stainless steel / F316 stainless steel
End Caps (Side Covers)	Same as body
Jacket	Carbon steel (usually same as body or carbon steel for economy)
Piłka	Same as body + hard chrome plating / electroless nickel plating / Stellite overlay (optional)
Trzon	Stainless steel (304/316) / 17-4PH / Monel
Main Seat	PTFE / RPTFE / PEEK / metal seated (for high temperature)
Stem Seal / Packing	PTFE / Graphite / low outgassing material (for vacuum)
Body Gasket	Stainless steel + graphite spiral wound / PTFE / flexible graphite
Jacket Connection	Carbon steel or stainless steel threaded nipple
Studs / Nuts	A193 B7 / A194 2H (for carbon steel body); 304/316 (for stainless steel body)
Handle	Carbon steel (with plastic grip) / Stainless steel

Note: Final material selection must conform to valve nameplate or manufacturer’s material certificate.

Dimensions & Weight (Reference, Full Bore)

Rozmiar	Pressure Class	Flange Standard	Face‑to‑Face L (mm)	Center Height H (mm)	Flange OD (mm)	Weight (kg)
1-1/2″	Class 300	ASME B16.5 RF	~190	~110	~200	approx. 8–12 (carbon steel)

Face‑to‑face per ASME B16.10 (long or short pattern); refer to manufacturer data.
Flange dimensions: OD approx. 200 mm for Class 300, 1-1/2″, bolt holes 4×φ22.
Jacket connections are typically 1/2″ NPT female threads on both sides of the valve body.

Jacket Design Features

Parametr	Description
Jacket Coverage	Covers entire body and part of the ends to ensure even heating of the ball cavity
Heating Media	Steam, hot water, thermal oil
Maximum Jacket Pressure	1.6 MPa (higher on request)
Maximum Jacket Temperature	Depends on body material and seals; typically ≤300°C
Connection Type	One NPT female thread on each side (inlet/outlet); flanged connections optional
Jacket Material	Usually same as body or carbon steel (economical)
Welding Requirement	Full penetration weld between jacket and body; pressure tested

Key Features

Integral Jacket Design – Maintains media temperature inside the valve, preventing solidification or viscosity increase. Ideal for crystallizing or high‑viscosity fluids.
Floating Ball Construction – Bidirectional sealing, quick shut‑off, low flow resistance.
Multiple Seat Options – PTFE / RPTFE / PEEK / metal, for various temperature and wear requirements.
Full Bore or Reduced Bore – Full bore recommended to minimise pressure drop and dead zones.
Anti‑static & Blow‑out Proof Stem – Standard for enhanced safety.
Flanged Connection – ASME B16.5 Class 300 RF, easy installation.
Fire Safe Design Available – Compliant with API 607 upon request.

VII. Applications

Petrochemical: bitumen, heavy oil, wax, polymer transfer
Food industry: chocolate, syrup, fats, oils
Pharmaceutical: hot melt materials, ointments
Coatings & adhesives: hot melt adhesives, paints, resins
Molten sulphur, molten salt systems
Pipelines requiring steam tracing or electric heat tracing

VIII. Testing & Inspection

Test Item	Standard	Requirement
Shell Strength (Main Valve)	API 598	1.5× rated pressure, no visible leakage
Low Pressure Seat Test	API 598	0.6 MPa air, no visible bubbles
High Pressure Seat Test	API 598	1.1× rated pressure, zero leakage across seats
Jacket Strength Test	Per design pressure	1.5× jacket design pressure, no leakage
Jacket Seal Test	Per design pressure	No pressure drop during hold
Factory Testing	100%	Each valve with unique serial number and quality tag

Ordering Information

To ensure correct selection, please provide the following when ordering:

Nominal size (1-1/2″ / DN40)
Pressure class (Class 300)
Body and trim material (e.g. A105 carbon steel or 316 stainless steel)
End connection (RF flange; specify flange standard and facing type)
Seat / sealing material (PTFE, PEEK, etc.)
Jacket connection size (typically 1/2″ NPT, can be customised)
Heating medium and maximum jacket temperature / pressure
Media name and operating temperature
Actuation type (manual, pneumatic, electric)
Additional requirements (fire safe, anti‑static, low emission, etc.)

Remarks

This technical data sheet applies to 1-1/2″-300LB-RF Jacket Floating Ball Valve with unspecified material. The user shall refer to the actual valve nameplate or material certificate.
For a detailed data sheet with a specific material (e.g. A105 or F316), the above can be supplemented accordingly.

GWARANCJA:

SAVVY VALVES zobowiązuje się do dostarczania wyjątkowej jakości produktów i bezproblemowej obsługi posprzedażowej. Gwarantujemy, że nasze zawory zapewnią minimalny okres eksploatacji wynoszący 12 miesięcy, podczas którego dostarczymy bezpłatnie wszystkie niezbędne części zamienne i szczegółowe instrukcje dotyczące konserwacji. W okresie gwarancyjnym, jeśli wystąpią jakiekolwiek uszkodzenia niespowodowane przez człowieka, wymienimy komponenty bezpłatnie i zapewnimy profesjonalne wsparcie techniczne. Po wygaśnięciu gwarancji klienci muszą zapłacić jedynie za koszt części zamiennych, nadal korzystając z usług konserwacyjnych po obniżonych cenach. Naszym celem jest pomoc klientom w obniżeniu kosztów operacyjnych i zwiększeniu wydajności produkcji dzięki niezawodnej jakości i kompleksowemu wsparciu posprzedażowemu. Niezależnie od tego, czy chodzi o zapytania techniczne, czy potrzeby konserwacyjne, nasz zespół ekspertów odpowie szybko, aby zapewnić, że Twój system zaworów zawsze będzie utrzymywał optymalną wydajność.

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