1-1/2″-300LB-RF Jacket Floating Ball Valve

1-1/2″-300LB-RF Jacket Floating Ball Valve

Product Name 1-1/2″ Class 300 Raised Face Jacketed Floating Ball Valve
Model 1-1/2″-300LB-JACKET-FLOATING-BALL
Nominal Size 1-1/2 inch (DN40)
Pressure Class Class 300 LB (PN50 / approx. 5.0 MPa)
Construction Floating ball, 2 piece or 3 piece (depending on manufacturer)
End Connection Raised Face (RF) flange per ASME B16.5
Jacket Design Integral jacket (welded), for steam or thermal oil heating
Body Material To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others)
Service Condition Viscous or temperature sensitive media requiring heating, e.g. polymers, bitumen, molten sulphur

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TECHNICAL DATA SHEET

1-1/2″-300LB-RF Jacket Floating Ball Valve

Item

Description

Product Name

1-1/2″ Class 300 Raised Face Jacketed Floating Ball Valve

Model

1-1/2″-300LB-JACKET-FLOATING-BALL

Taille nominale

1-1/2 inch (DN40)

Pressure Class

Class 300 LB (PN50 / approx. 5.0 MPa)

Construction

Floating ball, 2‑piece or 3‑piece (depending on manufacturer)

End Connection

Raised Face (RF) flange per ASME B16.5

Jacket Design

Integral jacket (welded), for steam or thermal oil heating

Matériau du corps

To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others)

Service Condition

Viscous or temperature‑sensitive media requiring heating, e.g. polymers, bitumen, molten sulphur

  1. Design Basis

Paramètre

Standard / Description

Valve Design Standard

ASME B16.34 / API 608 / API 6D

Flange Connection Standard

ASME B16.5 (Class 300 RF)

Face‑to‑Face Dimension

ASME B16.10 (or manufacturer’s standard)

Jacket Design Standard

Per customer requirement or manufacturer’s standard (jacket pressure typically ≤1.6 MPa)

Inspection & Testing

API 598

Pressure Testing

Shell: 1.5× rated pressure; Seat: 1.1× rated pressure

  1. Technical Specifications

Paramètre

Description

Type de vanne

Floating ball, full bore or reduced bore (full bore preferred)

Jacket Type

Integral jacket with jacket connections (usually NPT or flanged)

Working Pressure (Main Valve)

Class 300 LB (max. allowable pressure depends on material, ~5.0 MPa @ 38°C)

Working Temperature (Main Valve)

Depends on seat material:
– PTFE seats: -29°C ~ +150°C
– PEEK seats: -29°C ~ +250°C

Jacket Design Pressure

Typically 0.6 ~ 1.6 MPa (150 ~ 230 psi)

Jacket Connections

Standard 1/4″ NPT or 1/2″ NPT female threads (both sides)

Suitable Media (Main Valve)

Viscous liquids, polymers, bitumen, molten sulphur, hot melt adhesives, chocolate, etc.

Opération

Lever handle (standard) / gear operator / pneumatic or electric actuator (optional)

Anti‑static Device

Compliant with API 608 (standard)

Blow‑out Proof Stem

Standard

Fire Safe Design

Optional API 607

III. Bill of Materials (Typical Options)

Part Name

Common Material Options

Main Body

A105 carbon steel / F304 stainless steel / F316 stainless steel

End Caps (Side Covers)

Same as body

Jacket

Carbon steel (usually same as body or carbon steel for economy)

Balle

Same as body + hard chrome plating / electroless nickel plating / Stellite overlay (optional)

Tige

Stainless steel (304/316) / 17-4PH / Monel

Main Seat

PTFE / RPTFE / PEEK / metal seated (for high temperature)

Stem Seal / Packing

PTFE / Graphite / low outgassing material (for vacuum)

Body Gasket

Stainless steel + graphite spiral wound / PTFE / flexible graphite

Jacket Connection

Carbon steel or stainless steel threaded nipple

Studs / Nuts

A193 B7 / A194 2H (for carbon steel body); 304/316 (for stainless steel body)

Handle

Carbon steel (with plastic grip) / Stainless steel

Note: Final material selection must conform to valve nameplate or manufacturer’s material certificate.

  1. Dimensions & Weight (Reference, Full Bore)

Taille

Pressure Class

Flange Standard

Face‑to‑Face L (mm)

Center Height H (mm)

Flange OD (mm)

Weight (kg)

1-1/2″

Class 300

ASME B16.5 RF

~190

~110

~200

approx. 8–12 (carbon steel)

  • Face‑to‑face per ASME B16.10 (long or short pattern); refer to manufacturer data.
  • Flange dimensions: OD approx. 200 mm for Class 300, 1-1/2″, bolt holes 4×φ22.
  • Jacket connections are typically 1/2″ NPT female threads on both sides of the valve body.
  1. Jacket Design Features

Paramètre

Description

Jacket Coverage

Covers entire body and part of the ends to ensure even heating of the ball cavity

Heating Media

Steam, hot water, thermal oil

Maximum Jacket Pressure

1.6 MPa (higher on request)

Maximum Jacket Temperature

Depends on body material and seals; typically ≤300°C

Connection Type

One NPT female thread on each side (inlet/outlet); flanged connections optional

Jacket Material

Usually same as body or carbon steel (economical)

Welding Requirement

Full penetration weld between jacket and body; pressure tested

  1. Caractéristiques principales
  1. Integral Jacket Design – Maintains media temperature inside the valve, preventing solidification or viscosity increase. Ideal for crystallizing or high‑viscosity fluids.
  2. Floating Ball Construction – Bidirectional sealing, quick shut‑off, low flow resistance.
  3. Multiple Seat Options – PTFE / RPTFE / PEEK / metal, for various temperature and wear requirements.
  4. Full Bore or Reduced Bore – Full bore recommended to minimise pressure drop and dead zones.
  5. Anti‑static & Blow‑out Proof Stem – Standard for enhanced safety.
  6. Flanged Connection – ASME B16.5 Class 300 RF, easy installation.
  7. Fire Safe Design Available – Compliant with API 607 upon request.

VII. Applications

  • Petrochemical: bitumen, heavy oil, wax, polymer transfer
  • Food industry: chocolate, syrup, fats, oils
  • Pharmaceutical: hot melt materials, ointments
  • Coatings & adhesives: hot melt adhesives, paints, resins
  • Molten sulphur, molten salt systems
  • Pipelines requiring steam tracing or electric heat tracing

VIII. Testing & Inspection

Test Item

Standard

Requirement

Shell Strength (Main Valve)

API 598

1.5× rated pressure, no visible leakage

Low Pressure Seat Test

API 598

0.6 MPa air, no visible bubbles

High Pressure Seat Test

API 598

1.1× rated pressure, zero leakage across seats

Jacket Strength Test

Per design pressure

1.5× jacket design pressure, no leakage

Jacket Seal Test

Per design pressure

No pressure drop during hold

Factory Testing

100%

Each valve with unique serial number and quality tag

  1. Ordering Information

To ensure correct selection, please provide the following when ordering:

  1. Nominal size (1-1/2″ / DN40)
  2. Pressure class (Class 300)
  3. Body and trim material (e.g. A105 carbon steel or 316 stainless steel)
  4. End connection (RF flange; specify flange standard and facing type)
  5. Seat / sealing material (PTFE, PEEK, etc.)
  6. Jacket connection size (typically 1/2″ NPT, can be customised)
  7. Heating medium and maximum jacket temperature / pressure
  8. Media name and operating temperature
  9. Actuation type (manual, pneumatic, electric)
  10. Additional requirements (fire safe, anti‑static, low emission, etc.)
  1. Remarques
  • This technical data sheet applies to 1-1/2″-300LB-RF Jacket Floating Ball Valve with unspecified material. The user shall refer to the actual valve nameplate or material certificate.
  • For a detailed data sheet with a specific material (e.g. A105 or F316), the above can be supplemented accordingly.

GARANTIE :

SAVVY VALVES s'engage à fournir des produits d'une qualité exceptionnelle et un service après-vente sans souci. Nos vannes sont garanties pour une durée de vie minimale de 12 mois, période durant laquelle nous fournissons gratuitement toutes les pièces de rechange nécessaires et des instructions d'entretien détaillées. Pendant la période de garantie, en cas de dommage non causé par l'homme, nous remplaçons gratuitement les composants et fournissons une assistance technique professionnelle. Après l'expiration de la garantie, seuls les pièces de rechange sont à votre charge, tout en bénéficiant de services de maintenance à prix réduits. Notre objectif est d'aider nos clients à réduire leurs coûts d'exploitation et à optimiser leur production grâce à une qualité fiable et un service après-vente complet. Qu'il s'agisse de questions techniques ou de besoins de maintenance, notre équipe d'experts répondra rapidement pour garantir le fonctionnement optimal de votre système de vannes.

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