DUAL PLATE WAFER CHECK VALVE | PN16 | SOFT SEAT DESIGN
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PARAMETER
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SPECIFICATION
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NOTES
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Jenis Injap
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Dual Plate Check Valve
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Standard design (no anti-slam)
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Design Standard
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API 594 / ASME B16.34
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Wafer type per Annex A
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Size Range
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DN 50 to DN 1200 (2" to 48")
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Full bore (100% port)
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Penilaian Tekanan
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PN16 (16 bar @ 120°C)
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End Connection
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RF Flanges per EN 1092-1
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Face-to-face: EN 558-20
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Bahan Badan
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ASTM B148 C95800 (Ni-Al Bronze)
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UNS C95800
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Disc Material
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ASTM B148 C95800 (No hardfacing)
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As-cast surface finish Ra ≤ 3.2 μm
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Shaft Material
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Monel K500 (UNS N05500)
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Solution-treated & aged
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Seat Material
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Full Fluororubber (FKM)
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Viton® FKM-75, bonded to disc
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Spring Material
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Monel K500
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Hinge Bushings
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Self-lubricating bronze
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Maintenance-free
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Julat Suhu
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Standard: -20°C to +150°C
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Seat limit: -29°C to +200°C (short term)
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Flow Direction
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Horizontal / Vertical upflow
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Hydrostatic Test Press
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24 bar (1.5 × PN16) per EN 12266-1
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Seat Leakage Class
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API 598 Class VI (Soft seat)
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Bubble-tight shutoff
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Cracking Pressure
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≤ 0.1 bar
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Flow Coefficient (Kvs)
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2800 (for DN150 valve)
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Higher vs. metal-seat designs
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Max Flow Velocity
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8 m/s
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Seal Configuration
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Elastomer-to-Body Direct Sealing
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No metal-to-metal contact
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Certifications
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• PED 2014/68/EU Cat. II • WRAS
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Material Certs: EN 10204 3.1
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KEY UPDATES & FEATURES
- Sealing System
- Pure FKM (Viton®) seats bonded directly to C95800 discs
- Zero metal sealing components – eliminates galling risk
- Leakage rate: ≤ 0.01 ml/min per inch seat dia. (Class VI)
- Simplified Disc Design
- No Stellite hardfacing – cost-optimized for non-abrasive services
- Disc surface: Machined to Ra 3.2 μm for optimal rubber adhesion
- Standard Hinge Mechanism
- No torsion springs (non-slam feature removed)
- Gravity-assisted closing (vertical installation required for optimal performance)
PERFORMANCE DATA
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Characteristic
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Value
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Cycle Life (Water)
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>50,000 cycles
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Max Backpressure Resistance
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25 bar (PN16 × 1.56)
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Chemical Compatibility
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Water, oils, H₂S ≤2000 ppm, weak acids (pH>4)
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Installation Angle Limit
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Vertical: 0°±10° Horizontal: ±3° level
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MATERIAL SPECIFICS
Fluororubber Seats (Viton® FKM-75):
- Hardness: 75 Shore A
- Compression Set: ≤15% (70h @ 200°C per ASTM D395)
- Fluid Resistance: Swell ≤10% in ASTM Oil #3 @ 150°C
Disc (C95800 without hardfacing):
- Max Surface Pressure: 50 MPa (with FKM seat)
- Surface Finish: CNC-machined to Ra ≤3.2 μm
COMPLIANCE & APPLICATIONS
Standards:
- API 594 (Dimensional/Testing)
- ISO 5208 (Leakage Testing)
- WRAS (Water Supply Regulations)
Typical Services:
- Cooling water systems
- Hydraulic oil return lines
- Low-abrasion chemical transfer (e.g., glycol, solvents)
- Potable water distribution
OPTIONAL FEATURES
▢ EPDM Seats (for ozone/steam resistance)
▢ Disc Protection Coatings (e.g., Xylan® for sticky media)
▢ Position Indicator
▢ PTFE Hinge Bushings (extended chemical resistance)
JAMINAN
SAVVY VALVES komited untuk menyampaikan kualiti produk yang luar biasa dan perkhidmatan selepas jualan tanpa bimbang. Injap kami dijamin memberikan hayat perkhidmatan minimum selama 12 bulan, di mana kami akan membekalkan semua alat ganti yang diperlukan dan arahan penyelenggaraan terperinci secara percuma. Dalam tempoh jaminan, jika sebarang kerosakan bukan disebabkan oleh manusia berlaku, kami akan menggantikan komponen tanpa kos dan menyediakan sokongan teknikal profesional. Selepas jaminan tamat, pelanggan hanya perlu membayar kos alat ganti, sementara masih mendapat manfaat daripada perkhidmatan penyelenggaraan berdiskaun. Matlamat kami adalah untuk membantu pelanggan mengurangkan kos operasi dan meningkatkan kecekapan pengeluaran melalui kualiti yang boleh dipercayai dan sokongan selepas jualan yang komprehensif. Sama ada untuk pertanyaan teknikal atau keperluan penyelenggaraan, pasukan pakar kami akan bertindak balas dengan segera untuk memastikan sistem injap anda mengekalkan prestasi optimum pada setiap masa.