DUAL PLATE WAFER CHECK VALVE | PN16 | SOFT SEAT DESIGN
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PARAMETER
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SPECIFICATION
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NOTES
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Jenis Katup
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Dual Plate Check Valve
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Standard design (no anti-slam)
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Design Standard
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API 594 / ASME B16.34
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Wafer type per Annex A
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Size Range
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DN 50 to DN 1200 (2" to 48")
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Full bore (100% port)
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Peringkat Tekanan
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PN16 (16 bar @ 120°C)
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End Connection
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RF Flanges per EN 1092-1
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Face-to-face: EN 558-20
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Bahan Tubuh
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ASTM B148 C95800 (Ni-Al Bronze)
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UNS C95800
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Disc Material
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ASTM B148 C95800 (No hardfacing)
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As-cast surface finish Ra ≤ 3.2 μm
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Shaft Material
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Monel K500 (UNS N05500)
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Solution-treated & aged
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Seat Material
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Full Fluororubber (FKM)
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Viton® FKM-75, bonded to disc
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Spring Material
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Monel K500
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Hinge Bushings
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Self-lubricating bronze
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Maintenance-free
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Kisaran Suhu
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Standard: -20°C to +150°C
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Seat limit: -29°C to +200°C (short term)
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Flow Direction
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Horizontal / Vertical upflow
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Hydrostatic Test Press
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24 bar (1.5 × PN16) per EN 12266-1
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Seat Leakage Class
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API 598 Class VI (Soft seat)
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Bubble-tight shutoff
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Cracking Pressure
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≤ 0.1 bar
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Flow Coefficient (Kvs)
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2800 (for DN150 valve)
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Higher vs. metal-seat designs
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Max Flow Velocity
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8 m/s
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Seal Configuration
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Elastomer-to-Body Direct Sealing
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No metal-to-metal contact
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Certifications
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• PED 2014/68/EU Cat. II • WRAS
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Material Certs: EN 10204 3.1
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KEY UPDATES & FEATURES
- Sealing System
- Pure FKM (Viton®) seats bonded directly to C95800 discs
- Zero metal sealing components – eliminates galling risk
- Leakage rate: ≤ 0.01 ml/min per inch seat dia. (Class VI)
- Simplified Disc Design
- No Stellite hardfacing – cost-optimized for non-abrasive services
- Disc surface: Machined to Ra 3.2 μm for optimal rubber adhesion
- Standard Hinge Mechanism
- No torsion springs (non-slam feature removed)
- Gravity-assisted closing (vertical installation required for optimal performance)
PERFORMANCE DATA
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Characteristic
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Value
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Cycle Life (Water)
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>50,000 cycles
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Max Backpressure Resistance
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25 bar (PN16 × 1.56)
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Chemical Compatibility
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Water, oils, H₂S ≤2000 ppm, weak acids (pH>4)
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Installation Angle Limit
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Vertical: 0°±10° Horizontal: ±3° level
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MATERIAL SPECIFICS
Fluororubber Seats (Viton® FKM-75):
- Hardness: 75 Shore A
- Compression Set: ≤15% (70h @ 200°C per ASTM D395)
- Fluid Resistance: Swell ≤10% in ASTM Oil #3 @ 150°C
Disc (C95800 without hardfacing):
- Max Surface Pressure: 50 MPa (with FKM seat)
- Surface Finish: CNC-machined to Ra ≤3.2 μm
COMPLIANCE & APPLICATIONS
Standards:
- API 594 (Dimensional/Testing)
- ISO 5208 (Leakage Testing)
- WRAS (Water Supply Regulations)
Typical Services:
- Cooling water systems
- Hydraulic oil return lines
- Low-abrasion chemical transfer (e.g., glycol, solvents)
- Potable water distribution
OPTIONAL FEATURES
▢ EPDM Seats (for ozone/steam resistance)
▢ Disc Protection Coatings (e.g., Xylan® for sticky media)
▢ Position Indicator
▢ PTFE Hinge Bushings (extended chemical resistance)
JAMINAN
SAVVY VALVES berkomitmen untuk memberikan kualitas produk yang luar biasa dan layanan purnajual yang bebas masalah. Katup kami dijamin memberikan masa pakai minimal 12 bulan, di mana kami akan menyediakan semua suku cadang yang diperlukan dan petunjuk perawatan terperinci secara gratis. Dalam masa garansi, jika terjadi kerusakan yang bukan disebabkan oleh manusia, kami akan mengganti komponen tanpa biaya dan memberikan dukungan teknis yang profesional. Setelah masa garansi berakhir, pelanggan hanya perlu membayar biaya suku cadang, sambil tetap mendapatkan keuntungan dari layanan perawatan dengan harga diskon. Tujuan kami adalah membantu klien mengurangi biaya operasional dan meningkatkan efisiensi produksi melalui kualitas yang andal dan dukungan purnajual yang komprehensif. Baik untuk pertanyaan teknis maupun kebutuhan perawatan, tim ahli kami akan segera merespons untuk memastikan sistem katup Anda mempertahankan kinerja yang optimal setiap saat.