TECHNICAL DATA SHEET
Product Name: 2-inch 300LB Stainless Steel Bellows Seal Gate Valve
Model/Specification: 2″-300LB-SS-Bellow
バルブタイプ: Gate Valve (Bellows Sealed)
Connection Type: Flanged (RF) / Butt Weld (BW) / Socket Weld (SW) User specified
- Basic Design Parameters
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パラメータ
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Standard/Specification
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サイズ
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2 inches (DN 50)
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Pressure Class
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Class 300 LB (PN 50)
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ボディ素材
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Stainless Steel (ASTM A182 F304 / F316 / F316L)
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Manufacturing Process
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Forged / Cast (depending on manufacturer)
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Design Standard
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API 602 / ASME B16.34
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End Connection Standard
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ASME B16.5 (Flanged RF/RTJ), ASME B16.25 (BW), ASME B16.11 (SW)
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Face to Face Standard
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ASME B16.10
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Test & Inspection Std.
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API 598
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Emission Compliance
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ISO 15848-1 / TA-Luft (optional)
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- Technical Specifications
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パラメータ
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Details
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Bonnet Type
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Bolted Bonnet with Bellows Seal Assembly
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Stem Type
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Outside Screw and Yoke (OS&Y), Rising Stem
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Gate Type
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Flexible Wedge / Solid Wedge
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Sealing Principle
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Double seal: Primary Bellows Seal + Secondary Gland Packing
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Bellows Material
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Stainless Steel (SS304, SS316L) / Inconel 625
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Applicable Media
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Steam, Toxic/Hazardous Fluids, Heat Transfer Oil, Corrosive Media
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Temperature Range
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-29°C to 595°C (depending on trim)
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手術
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Handwheel / Gear Operated / Electric Actuator
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- Material of Construction (Recommended – Stainless Steel)
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Part Name
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材料
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Standard/Grade
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体
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Forged Stainless Steel
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ASTM A182 F316 / F316L
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Bonnet
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Forged Stainless Steel
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ASTM A182 F316 / F316L
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Gate / Wedge
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Stainless Steel + Hardfacing
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A182 F316 + Stellite (optional)
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Seat Ring
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Stainless Steel + Hardfacing
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A182 F316 + Stellite / Integral
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幹
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Stainless Steel
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ASTM A182 F316 (ground and polished)
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Bellows
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Stainless Steel
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SS304, SS316L, or Inconel 625
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Bonnet Gasket
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Spiral Wound
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Graphite + 304SS
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Packing (Backup)
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Flexible Graphite / PTFE
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Low Sulfur, High Temp
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Stem Nut
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Aluminum Bronze
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ZQA19-4 / C95400
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Studs/Nuts
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Stainless / Alloy Steel
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ASTM A193 B8 / A194 8
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Handwheel
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Ductile Iron / Carbon Steel
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ASTM A536 / A216 WCB
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- Main Dimensions & Connection Details
Note: Dimensions are for Flanged Ends (RF) according to ASME B16.10 and ASME B16.5. BW end length may vary.
4.1 End-to-End Dimensions (Face-to-Face)
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サイズ
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Class
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L (RF) mm
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H (Closed) mm
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W (Handwheel) mm
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Weight (approx. kg)
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2″
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300LB
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216
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~ 370
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220
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~ 38
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4.2 Flange Details (Per ASME B16.5 – Class 300)
- Flange Diameter (OD): 165 mm (6.5 in)
- Bolt Circle Diameter: 127 mm (5.0 in)
- Number of Bolt Holes: 8
- Bolt Hole Size: 3/4 in (19 mm)
- Hub Diameter: 92 mm (3.62 in)
- Raised Face Height: 2 mm (0.06 in)
4.3 Weld End Preparation (if BW – per ASME B16.25)
- Bevel Angle: 37.5° (±2.5°)
- Root Face: 1.6 mm (1/16″) nominal
- Counterbore: To match pipe schedule (e.g., Sch. 40, Sch. 80) as specified.
- Pressure-Temperature Rating (ASME B16.34)
*Material Group: 2.1 / 2.2 (Stainless Steel – A182 F304/F316)*
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Temperature (°C)
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Working Pressure (MPa)
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Working Pressure (psig)
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-29 to 38
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5.10
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740
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100
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4.80
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695
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200
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4.35
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630
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250
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4.14
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600
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300
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3.95
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575
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400
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3.70
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535
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500
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3.20
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465
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Note: Actual rating depends on specific grade (CF8, CF8M, F304, F316). Consult manufacturer for exact values above 400°C.
- Test Pressure (API 598)
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Test Type
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Medium
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Pressure (MPa)
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Pressure (psig)
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Note
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Shell Test
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Water
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7.65
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1,110
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1.5 x 38°C Rating
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High-Pressure Seat Test
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Water
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5.61
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815
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1.1 x 38°C Rating
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Low-Pressure Seat Test
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Air/N2
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0.5 – 0.7
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70 – 100
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Optional
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Bellows Leak Test
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Helium
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< 1 x 10⁻⁶ mbar·L/s
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—
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Optional (for fugitive emission compliance)
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- Features & Applications
- Key Features:
- Zero Leakage (Hermetic Seal): The multi-ply stainless steel bellows is welded to the stem and bonnet, creating a metal barrier that prevents fugitive emissions and ensures environmental safety.
- Double Seal Safety: Incorporates a secondary graphite packing as a backup in case of bellows failure, ensuring operational integrity.
- Maintenance-Free Stem: Eliminates the need for frequent packing adjustments or replacements, reducing downtime.
- Long Cycle Life: Bellows design accommodates thousands of open/close cycles without fatigue (up to 10,000+ cycles).
- Corrosion Resistance: Full stainless steel construction (body, bonnet, bellows) provides excellent resistance to corrosive media.
- Backseat Design: Protects the bellows and packing from system pressure when the valve is fully open.
- OS&Y Design: Provides visual indication of valve position.
- Main Applications:
- Petrochemical & Refinery Plants (handling hydrocarbons, H₂S)
- Thermal Oil Systems & Heat Transfer Fluids
- Steam Systems (Power Generation)
- Chemical Processing (corrosive/toxic fluids)
- Pharmaceutical & High-Purity Applications
- Applications requiring compliance with strict fugitive emission regulations (ISO 15848, TA-Luft)
Disclaimer: The above data is prepared based on common standards for bellows seal gate valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.
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