f4 gate valve

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os&y gate

BS 5163 Cast Iron Metal Seated Rising Stem Gate Valve Gear Operated c/w Position Indicator

BS 5163 Cast Iron Metal Seated Rising Stem Gate Valve Gear Operated c/w Position Indicator

• Product: Flanged End, Outside Screw and Yoke (OS&Y), Solid Wedge Gate Valve
• Seat Type: Bronze-to-Bronze Metal Seated (Metal-to-Metal)
• Operation: Bevel Gear Actuator with Handwheel and Mechanical Position Indicator (visual open/close indication)
• Design Standard: BS 5150 / BS 5163 (Metal-seated variant)
• Ends: Flanged to BS 4504 / EN 1092-2
• Face-to-Face: BS 2089 or EN 558-1 Series 3 (short pattern)
• Test Standard: BS 6755 / EN 12266-1

Description

Technical Data Sheet

Outside Screw and Yoke (OS&Y) Gate Valve – Bronze Seated, Gear Operated with Position Indicator

  1. General Description
  • Product: Flanged End, Outside Screw and Yoke (OS&Y), Solid Wedge Gate Valve
  • Seat Type: Bronze-to-Bronze Metal Seated (Metal-to-Metal)
  • 手術: Bevel Gear Actuator with Handwheel and Mechanical Position Indicator (visual open/close indication)
  • 設計基準: BS 5150 / BS 5163 (Metal-seated variant)
  • Ends: Flanged to BS 4504 / EN 1092-2
  • 対面: BS 2089 or EN 558-1 Series 3 (short pattern)
  • Test Standard: BS 6755 / EN 12266-1
  1. 応用
  • Suitable for: Water, steam, oil, gas, and other non-aggressive fluids where metal-to-metal sealing is required.
  • Temperature Range: -10°C up to +200°C (depending on packing and bronze alloy)
  • Pressure Rating: PN10 / PN16 (specify as required)
  1. Technical Parameters (Typical for DN200 PN16)

パラメータ

Value

Nominal Diameter

DN200 (8″)

圧力定格

PN16 (16 bar)

Shell Test Pressure

24 bar

Seal Test Pressure

17.6 bar (allowable leakage per ISO 5208 Rate D)

Working Pressure (max)

16 bar at 120°C

Operating Temperature

-10°C to +200°C

Flange Drilling

BS 4504 / EN 1092-2 PN16

Face-to-Face Length

400 mm (EN 558-1 Series 3)

(For other sizes, refer to Section 7.)

  1. Materials of Construction

Component

材料

Cast Iron (EN-GJL-250 / BS 1452 Grade 250)

Bonnet

Cast Iron (EN-GJL-250)

Wedge (Gate)

Cast Iron with Bronze Seat Ring

Body Seat Ring

Bronze (machined and pressed / welded into body)

Stainless Steel (e.g., AISI 410 / 420 / 304)

Stem Nut

High Tensile Brass / Aluminium Bronze

Gland Packing

Graphite / PTFE (high temperature)

Gasket

Compressed Fibre or Graphite (between body and bonnet)

Bolting / Nuts

Carbon Steel / Stainless Steel (as required)

Handwheel

Malleable / Ductile Iron

Gearbox

Worm Gear Type with enclosed housing

Position Indicator

Mechanical flag-type indicator mounted on gearbox

  1. 特徴
  • Gear Operation: Smooth and low torque operation even under high pressure; suitable for large valves and frequent use.
  • Position Indicator: Clearly shows valve open/closed status; ideal for buried or inaccessible installations.
  • Bronze Seated: Superior corrosion resistance and long service life in demanding fluids.
  • Rising Stem: Visual confirmation of stem position (OS&Y design).
  • In-Line Repairable: Packing can be replaced under pressure when valve fully open.
  1. Dimensions & Weights (Reference Values – DN200 PN16)

Dimension

Value (mm)

Face-to-Face (L)

400

Flange Diameter (D)

340

Bolt Circle Diameter (PCD)

295

Number of Bolt Holes

12

Bolt Hole Diameter

22

Stem Diameter

approx. 32

Overall Height – Open (H)

approx. 850

Handwheel / Gearbox Height

approx. 400 (above centreline)

Weight

approx. 120 kg

(For exact dimensions, refer to manufacturer’s drawing.)

  1. Dimensions for Other Common Sizes (PN16) – Reference Only

DN

L (mm)

D (mm)

PCD (mm)

No. Bolts

Bolt Hole Ø

H (open) approx.

Weight (kg) approx.

50

250

165

125

4

19

400

20

80

280

200

160

8

19

550

35

100

300

220

180

8

19

620

45

150

350

285

240

8

23

780

80

200

400

340

295

12

23

850

120

250

450

405

355

12

28

1000

170

300

500

460

410

12

28

1150

230

400

600

580

525

16

31

1450

400

*(Face-to-face per EN 558-1 Series 3; flanges per EN 1092-2 PN16. For PN10 dimensions, consult supplier.)*

  1. Gear Operator & Position Indicator Details
  • タイプ: Fully enclosed worm gear unit
  • Ratio: Typically 20:1 to 40:1 (depending on size)
  • Input Torque: Designed for comfortable manual operation
  • Indicator: 0–90° movement flag type; clearly marked “OPEN” / “SHUT” or with local visual disc/flag
  • Housing: Coated cast iron or aluminium, weatherproof
  1. テスト
  • Shell Test: 1.5 x PN (24 bar for PN16) for duration per EN 12266-1
  • Seat Test: 1.1 x PN (17.6 bar for PN16) with allowable leakage per Rate D (or tighter if specified)
  • Optional: High-pressure seat test, low-pressure air test, or zero-leakage resilient seat tests available on request.
  1. Notes & Selection Tips
  1. Bronze Seated: Ensure the application does not require zero-leakage bubble tight shut-off; metal seated valves have allowable leakage.
  2. Cast Iron Limitations: Avoid thermal shock or rapid temperature changes; not suitable for flammable or toxic fluids without specific approval.
  3. Gearbox: Standard with handwheel; optional chain wheel or electric actuator available.
  4. Position Indicator: Provided as standard with gear operator; if handwheel only, indicator may be optional.
  5. Flange Standard: Confirm whether BS 4504 (metric) or BS 10 (inch-based) is required.
  1. Ordering Information

To ensure correct selection, please specify:

  • Size (DN)
  • Pressure Rating (PN)
  • Flange Standard (e.g., BS 4504 PN16)
  • End Use / Medium
  • Any special test requirements

This data sheet is a guideline; always refer to the manufacturer’s certified drawings for exact dimensions and ratings.

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