TECHNICAL DATA SHEET
Product Name: 2-inch 300LB Stainless Steel Bellows Seal Gate Valve
Model/Specification: 2″-300LB-SS-Bellow
نوع شیر: Gate Valve (Bellows Sealed)
Connection Type: Flanged (RF) / Butt Weld (BW) / Socket Weld (SW) User specified
- Basic Design Parameters
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پارامتر
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Standard/Specification
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اندازه
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2 inches (DN 50)
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Pressure Class
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Class 300 LB (PN 50)
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جنس بدنه
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Stainless Steel (ASTM A182 F304 / F316 / F316L)
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Manufacturing Process
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Forged / Cast (depending on manufacturer)
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Design Standard
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API 602 / ASME B16.34
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End Connection Standard
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ASME B16.5 (Flanged RF/RTJ), ASME B16.25 (BW), ASME B16.11 (SW)
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Face to Face Standard
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ASME B16.10
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Test & Inspection Std.
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API 598
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Emission Compliance
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ISO 15848-1 / TA-Luft (optional)
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- Technical Specifications
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پارامتر
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Details
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Bonnet Type
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Bolted Bonnet with Bellows Seal Assembly
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Stem Type
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Outside Screw and Yoke (OS&Y), Rising Stem
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Gate Type
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Flexible Wedge / Solid Wedge
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Sealing Principle
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Double seal: Primary Bellows Seal + Secondary Gland Packing
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Bellows Material
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Stainless Steel (SS304, SS316L) / Inconel 625
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Applicable Media
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Steam, Toxic/Hazardous Fluids, Heat Transfer Oil, Corrosive Media
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محدوده دما
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-29°C to 595°C (depending on trim)
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عملیات
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Handwheel / Gear Operated / Electric Actuator
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- Material of Construction (Recommended – Stainless Steel)
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Part Name
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مواد
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Standard/Grade
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بدن
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Forged Stainless Steel
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ASTM A182 F316 / F316L
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Bonnet
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Forged Stainless Steel
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ASTM A182 F316 / F316L
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Gate / Wedge
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Stainless Steel + Hardfacing
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A182 F316 + Stellite (optional)
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Seat Ring
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Stainless Steel + Hardfacing
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A182 F316 + Stellite / Integral
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ساقه
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Stainless Steel
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ASTM A182 F316 (ground and polished)
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Bellows
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Stainless Steel
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SS304, SS316L, or Inconel 625
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Bonnet Gasket
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Spiral Wound
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Graphite + 304SS
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Packing (Backup)
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Flexible Graphite / PTFE
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Low Sulfur, High Temp
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Stem Nut
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Aluminum Bronze
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ZQA19-4 / C95400
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Studs/Nuts
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Stainless / Alloy Steel
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ASTM A193 B8 / A194 8
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Handwheel
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Ductile Iron / Carbon Steel
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ASTM A536 / A216 WCB
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- Main Dimensions & Connection Details
Note: Dimensions are for Flanged Ends (RF) according to ASME B16.10 and ASME B16.5. BW end length may vary.
4.1 End-to-End Dimensions (Face-to-Face)
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اندازه
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Class
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L (RF) mm
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H (Closed) mm
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W (Handwheel) mm
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Weight (approx. kg)
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2″
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300LB
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216
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~ 370
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220
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~ 38
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4.2 Flange Details (Per ASME B16.5 – Class 300)
- Flange Diameter (OD): 165 mm (6.5 in)
- Bolt Circle Diameter: 127 mm (5.0 in)
- Number of Bolt Holes: 8
- Bolt Hole Size: 3/4 in (19 mm)
- Hub Diameter: 92 mm (3.62 in)
- Raised Face Height: 2 mm (0.06 in)
4.3 Weld End Preparation (if BW – per ASME B16.25)
- Bevel Angle: 37.5° (±2.5°)
- Root Face: 1.6 mm (1/16″) nominal
- Counterbore: To match pipe schedule (e.g., Sch. 40, Sch. 80) as specified.
- Pressure-Temperature Rating (ASME B16.34)
*Material Group: 2.1 / 2.2 (Stainless Steel – A182 F304/F316)*
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Temperature (°C)
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Working Pressure (MPa)
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Working Pressure (psig)
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-29 to 38
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5.10
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740
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100
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4.80
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695
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200
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4.35
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630
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250
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4.14
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600
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300
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3.95
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575
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400
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3.70
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535
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500
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3.20
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465
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Note: Actual rating depends on specific grade (CF8, CF8M, F304, F316). Consult manufacturer for exact values above 400°C.
- Test Pressure (API 598)
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Test Type
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Medium
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Pressure (MPa)
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Pressure (psig)
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Note
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Shell Test
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Water
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7.65
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1,110
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1.5 x 38°C Rating
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High-Pressure Seat Test
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Water
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5.61
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815
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1.1 x 38°C Rating
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Low-Pressure Seat Test
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Air/N2
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0.5 – 0.7
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70 – 100
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Optional
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Bellows Leak Test
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Helium
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< 1 x 10⁻⁶ mbar·L/s
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—
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Optional (for fugitive emission compliance)
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- Features & Applications
- Key Features:
- Zero Leakage (Hermetic Seal): The multi-ply stainless steel bellows is welded to the stem and bonnet, creating a metal barrier that prevents fugitive emissions and ensures environmental safety.
- Double Seal Safety: Incorporates a secondary graphite packing as a backup in case of bellows failure, ensuring operational integrity.
- Maintenance-Free Stem: Eliminates the need for frequent packing adjustments or replacements, reducing downtime.
- Long Cycle Life: Bellows design accommodates thousands of open/close cycles without fatigue (up to 10,000+ cycles).
- Corrosion Resistance: Full stainless steel construction (body, bonnet, bellows) provides excellent resistance to corrosive media.
- Backseat Design: Protects the bellows and packing from system pressure when the valve is fully open.
- OS&Y Design: Provides visual indication of valve position.
- Main Applications:
- Petrochemical & Refinery Plants (handling hydrocarbons, H₂S)
- Thermal Oil Systems & Heat Transfer Fluids
- Steam Systems (Power Generation)
- Chemical Processing (corrosive/toxic fluids)
- Pharmaceutical & High-Purity Applications
- Applications requiring compliance with strict fugitive emission regulations (ISO 15848, TA-Luft)
Disclaimer: The above data is prepared based on common standards for bellows seal gate valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.
ضمانت:
شرکت SAVVY VALVES متعهد به ارائه کیفیت استثنایی محصول و خدمات پس از فروش بدون نگرانی است. شیرهای ما حداقل ۱۲ ماه عمر مفید دارند که در این مدت، تمام قطعات یدکی لازم و دستورالعملهای دقیق تعمیر و نگهداری را به صورت رایگان ارائه خواهیم داد. در طول دوره گارانتی، در صورت بروز هرگونه آسیب غیر انسانی، قطعات را بدون هیچ هزینهای تعویض کرده و پشتیبانی فنی حرفهای ارائه میدهیم. پس از انقضای گارانتی، مشتریان فقط باید هزینه قطعات یدکی را بپردازند، در حالی که همچنان از خدمات تعمیر و نگهداری با تخفیف بهرهمند میشوند. هدف ما کمک به مشتریان برای کاهش هزینههای عملیاتی و افزایش بهرهوری تولید از طریق کیفیت قابل اعتماد و پشتیبانی جامع پس از فروش است. چه برای سوالات فنی و چه برای نیازهای تعمیر و نگهداری، تیم متخصص ما به سرعت پاسخ خواهد داد تا اطمینان حاصل شود که سیستم شیر شما در هر زمان عملکرد بهینه خود را حفظ میکند.