TECHNICAL DATA SHEET
Product Name: 2-inch 300LB Stainless Steel Bellows Seal Gate Valve
Model/Specification: 2″-300LB-SS-Bellow
Kleptype: Gate Valve (Bellows Sealed)
Connection Type: Flanged (RF) / Butt Weld (BW) / Socket Weld (SW) User specified
- Basic Design Parameters
|
Parameter
|
Standard/Specification
|
|
Maat
|
2 inches (DN 50)
|
|
Pressure Class
|
Class 300 LB (PN 50)
|
|
Lichaamsmateriaal
|
Stainless Steel (ASTM A182 F304 / F316 / F316L)
|
|
Manufacturing Process
|
Forged / Cast (depending on manufacturer)
|
|
Design Standard
|
API 602 / ASME B16.34
|
|
End Connection Standard
|
ASME B16.5 (Flanged RF/RTJ), ASME B16.25 (BW), ASME B16.11 (SW)
|
|
Face to Face Standard
|
ASME B16.10
|
|
Test & Inspection Std.
|
API 598
|
|
Emission Compliance
|
ISO 15848-1 / TA-Luft (optional)
|
- Technical Specifications
|
Parameter
|
Details
|
|
Bonnet Type
|
Bolted Bonnet with Bellows Seal Assembly
|
|
Stem Type
|
Outside Screw and Yoke (OS&Y), Rising Stem
|
|
Gate Type
|
Flexible Wedge / Solid Wedge
|
|
Sealing Principle
|
Double seal: Primary Bellows Seal + Secondary Gland Packing
|
|
Bellows Material
|
Stainless Steel (SS304, SS316L) / Inconel 625
|
|
Applicable Media
|
Steam, Toxic/Hazardous Fluids, Heat Transfer Oil, Corrosive Media
|
|
Temperature Range
|
-29°C to 595°C (depending on trim)
|
|
Operatie
|
Handwheel / Gear Operated / Electric Actuator
|
- Material of Construction (Recommended – Stainless Steel)
|
Part Name
|
Materiaal
|
Standard/Grade
|
|
Lichaam
|
Forged Stainless Steel
|
ASTM A182 F316 / F316L
|
|
Bonnet
|
Forged Stainless Steel
|
ASTM A182 F316 / F316L
|
|
Gate / Wedge
|
Stainless Steel + Hardfacing
|
A182 F316 + Stellite (optional)
|
|
Seat Ring
|
Stainless Steel + Hardfacing
|
A182 F316 + Stellite / Integral
|
|
Stang
|
Stainless Steel
|
ASTM A182 F316 (ground and polished)
|
|
Bellows
|
Stainless Steel
|
SS304, SS316L, or Inconel 625
|
|
Bonnet Gasket
|
Spiral Wound
|
Graphite + 304SS
|
|
Packing (Backup)
|
Flexible Graphite / PTFE
|
Low Sulfur, High Temp
|
|
Stem Nut
|
Aluminum Bronze
|
ZQA19-4 / C95400
|
|
Studs/Nuts
|
Stainless / Alloy Steel
|
ASTM A193 B8 / A194 8
|
|
Handwheel
|
Ductile Iron / Carbon Steel
|
ASTM A536 / A216 WCB
|
- Main Dimensions & Connection Details
Note: Dimensions are for Flanged Ends (RF) according to ASME B16.10 and ASME B16.5. BW end length may vary.
4.1 End-to-End Dimensions (Face-to-Face)
|
Maat
|
Class
|
L (RF) mm
|
H (Closed) mm
|
W (Handwheel) mm
|
Weight (approx. kg)
|
|
2″
|
300LB
|
216
|
~ 370
|
220
|
~ 38
|
4.2 Flange Details (Per ASME B16.5 – Class 300)
- Flange Diameter (OD): 165 mm (6.5 in)
- Bolt Circle Diameter: 127 mm (5.0 in)
- Number of Bolt Holes: 8
- Bolt Hole Size: 3/4 in (19 mm)
- Hub Diameter: 92 mm (3.62 in)
- Raised Face Height: 2 mm (0.06 in)
4.3 Weld End Preparation (if BW – per ASME B16.25)
- Bevel Angle: 37.5° (±2.5°)
- Root Face: 1.6 mm (1/16″) nominal
- Counterbore: To match pipe schedule (e.g., Sch. 40, Sch. 80) as specified.
- Pressure-Temperature Rating (ASME B16.34)
*Material Group: 2.1 / 2.2 (Stainless Steel – A182 F304/F316)*
|
Temperature (°C)
|
Working Pressure (MPa)
|
Working Pressure (psig)
|
|
-29 to 38
|
5.10
|
740
|
|
100
|
4.80
|
695
|
|
200
|
4.35
|
630
|
|
250
|
4.14
|
600
|
|
300
|
3.95
|
575
|
|
400
|
3.70
|
535
|
|
500
|
3.20
|
465
|
Note: Actual rating depends on specific grade (CF8, CF8M, F304, F316). Consult manufacturer for exact values above 400°C.
- Test Pressure (API 598)
|
Test Type
|
Medium
|
Pressure (MPa)
|
Pressure (psig)
|
Note
|
|
Shell Test
|
Water
|
7.65
|
1,110
|
1.5 x 38°C Rating
|
|
High-Pressure Seat Test
|
Water
|
5.61
|
815
|
1.1 x 38°C Rating
|
|
Low-Pressure Seat Test
|
Air/N2
|
0.5 – 0.7
|
70 – 100
|
Optional
|
|
Bellows Leak Test
|
Helium
|
< 1 x 10⁻⁶ mbar·L/s
|
—
|
Optional (for fugitive emission compliance)
|
- Features & Applications
- Key Features:
- Zero Leakage (Hermetic Seal): The multi-ply stainless steel bellows is welded to the stem and bonnet, creating a metal barrier that prevents fugitive emissions and ensures environmental safety.
- Double Seal Safety: Incorporates a secondary graphite packing as a backup in case of bellows failure, ensuring operational integrity.
- Maintenance-Free Stem: Eliminates the need for frequent packing adjustments or replacements, reducing downtime.
- Long Cycle Life: Bellows design accommodates thousands of open/close cycles without fatigue (up to 10,000+ cycles).
- Corrosion Resistance: Full stainless steel construction (body, bonnet, bellows) provides excellent resistance to corrosive media.
- Backseat Design: Protects the bellows and packing from system pressure when the valve is fully open.
- OS&Y Design: Provides visual indication of valve position.
- Main Applications:
- Petrochemical & Refinery Plants (handling hydrocarbons, H₂S)
- Thermal Oil Systems & Heat Transfer Fluids
- Steam Systems (Power Generation)
- Chemical Processing (corrosive/toxic fluids)
- Pharmaceutical & High-Purity Applications
- Applications requiring compliance with strict fugitive emission regulations (ISO 15848, TA-Luft)
Disclaimer: The above data is prepared based on common standards for bellows seal gate valves. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.
GARANTIE:
SAVVY VALVES streeft naar uitzonderlijke productkwaliteit en zorgeloze aftersalesservice. Onze kleppen hebben een gegarandeerde minimale levensduur van 12 maanden. Gedurende deze periode leveren wij alle benodigde reserveonderdelen en gedetailleerde onderhoudsinstructies gratis. Mocht er binnen de garantieperiode schade ontstaan die niet door mensen is veroorzaakt, dan vervangen wij kosteloos de onderdelen en bieden wij professionele technische ondersteuning. Na de garantieperiode hoeven klanten alleen de kosten van de reserveonderdelen te betalen en profiteren zij nog steeds van kortingen op onderhoudsdiensten. Ons doel is om klanten te helpen de operationele kosten te verlagen en de productie-efficiëntie te verbeteren door middel van betrouwbare kwaliteit en uitgebreide aftersalesservice. Of het nu gaat om technische vragen of onderhoudsbehoeften, ons deskundige team reageert snel om ervoor te zorgen dat uw klepsysteem te allen tijde optimaal blijft presteren.