20″ – 600LB – RF 3-Piece Forged Trunnion Ball Valve
Technical Data Sheet
- General Information
Item | Description |
Type de vanne | Robinet à boisseau sphérique monté sur tourillon |
Taille nominale | 20 Inch (DN500) |
Pression nominale | Class 600 LB (PN100) |
Construction du corps | 3-Piece Body |
Body Entry Type | Side Entry |
Matériau du corps | Forged Steel ASTM A105N (standard); A350 LF2 / A182 F316 optional |
Flange Connection | RF (Raised Face) to ASME B16.5 Class 600 |
Opération | Manual gear operator (standard); electric or pneumatic actuator (optional) |
Application | Large bore, high pressure pipelines in oil, gas, chemical, and other demanding services requiring high reliability and tight shut-off |
- Design & Manufacturing Standards
Standard | Description |
Design Code | API 6D / ASME B16.34 / ISO 14313 / BS 5351 |
Construction du corps | 3-piece, side entry, bolted, trunnion supported ball |
Flange Dimensions | ASME B16.5 Class 600 RF |
Face-to-Face Dimension | ASME B16.10 / API 6D (20″ Class 600 approx. 1194 mm) |
Pressure-Temperature Rating | ASME B16.34 |
Inspection & Testing | API 598 / API 6D |
Fire Safe Design | API 607 / API 6FA (optional) |
Low Emission Test | ISO 15848-1 (optional) |
Dispositif antistatique | API 6D / BS 5351 (standard) |
Top Flange | ISO 5211 (for actuator mounting) |
- Main Materials (Typical – can be customized)
Composant | Standard Material (Carbon Steel) | Optional Material (Low Temp / SS) |
Body / Bonnet | Forged Steel ASTM A105N | ASTM A350 LF2 (low temp) / A182 F316 (SS) |
Balle | A105 + ENP (Electroless Nickel Plating) | A182 F316 (SS) / F51 (Duplex) |
Stem / Trunnion | A182 F6a (13Cr) or 17-4PH | A182 F316 / Inconel / Monel |
Seat Support Ring | A105 + ENP | A182 F316 / F51 |
Seat Sealing Material | Reinforced PTFE (RPTFE) | PEEK, Nylon, Metal hardfacing (Stellite) |
Seat Spring | Inconel X-750 | 17-7PH Stainless Steel |
Stem Bearing | PTFE + Stainless Steel | Self-lubricating composite |
Packing | Flexible graphite / PTFE | Low emission packing (ISO 15848) |
Gaskets | Flexible graphite + SS spiral wound | Metal ring gasket |
Fasteners | Alloy Steel A193 B7 (zinc plated) | Stainless Steel A193 B8 |
Note: A105 and A105N are the same material; A105N is normalized.
- Outline Dimensions & Weight
Dimension Parameter | Value (Typical, API 6D) |
Face-to-Face Length L | Approx. 1194 mm (47.0 inches) |
Full Bore Diameter | Approx. 489 mm |
Flange Outer Diameter D | Approx. 813 mm (32.0 inches) |
Bolt Circle Diameter K | Approx. 724 mm |
Flange Thickness C | Approx. 89 mm |
Number / Diameter of Bolt Holes | 24 × 45 mm (1-5/8 inches) |
Raised Face Diameter | Approx. 584 mm |
Overall Height (with gear operator) H | Approx. 810 mm |
Valve Weight (excluding actuator) | Approx. 3650 kg |
Gear Operator Weight (reference) | Approx. 250 – 350 kg (depending on model) |
Dimensions above are typical references. Final dimensions to be confirmed with manufacturer’s drawing.
- Pressure-Temperature Rating (ASME B16.34 – Carbon Steel Group 1.1)
Temperature (°C) | Max. Working Pressure (bar) | Max. Working Pressure (psig) |
-29 ~ 38 | 102.0 | 1480 |
100 | 97.9 | 1420 |
150 | 92.4 | 1340 |
200 | 86.9 | 1260 |
250 | 82.7 | 1200 |
300 | 71.7 | 1040 |
350 | 62.1 | 900 |
400 | 51.7 | 750 |
425 | 45.9 | 665 |
Data based on ASME B16.34 Material Group 1.1 (A105 / A216 WCB / A350 LF2). Maximum allowable working pressure decreases with increasing temperature. For stainless steel bodies (Group 2.1), pressure-temperature ratings differ.
- Performance Data
Paramètre | Value |
Pression nominale | Class 600 (102 bar @ 38°C) |
Shell Test Pressure (water) | 154 bar (approx. 2230 psig) |
High-Pressure Seat Test (water) | 113 bar (approx. 1635 psig) |
Low-Pressure Air Seat Test | 6 bar (approx. 87 psig) |
Allowable Differential Pressure | Full rated pressure, bi-directional |
Leakage Rate (soft seat) | Zero leakage (ISO 5208 Rate A / API 598 Rate A) |
Leakage Rate (metal seat) | Class IV – V (API 598) |
Temperature Range (RPTFE seat) | -29°C ~ +260°C |
Temperature Range (PEEK seat) | -50°C ~ +315°C |
Suitable Media | Water, oil, natural gas, chemical media, steam, etc. |
Type de vanne | 3-piece trunnion ball valve, full bore, bi-directional sealing, double block & bleed (DBB) |
Automatic Cavity Pressure Relief | Standard (seat retraction relieves cavity pressure) |
Blow-out Proof Stem | Standard |
Dispositif antistatique | Standard |
- Key Design Features
- Trunnion mounted ball – Ball is supported by upper and lower stem bearings; line pressure forces are absorbed by the trunnion bearings, ensuring low operating torque and stable sealing performance, especially for large bore and high pressure applications.
- 3-piece side entry body – Bolted 3-piece construction allows inline maintenance without removing the valve from the pipeline.
- Double block & bleed (DBB) – Upstream and downstream independent seat sealing provides bi-directional shut-off with zero leakage; installation is non-directional.
- Spring-energized seats – Pre-loaded springs maintain seat-to-ball contact even at low pressure, ensuring reliable sealing.
- Automatic cavity pressure relief – When the valve is in the fully open or fully closed position, excess pressure trapped in the body cavity can be relieved by seat retraction, protecting the valve.
- Fire safe design (optional) – If the non-metallic seat is softened or destroyed by fire, the metal sealing surface of the seat support ring contacts the ball to provide secondary metal-to-metal sealing, compliant with API 607 or API 6FA. (API 607 6th Edition now covers the scope formerly addressed by API 6FA.)
- Blow-out proof stem – Stem is designed with anti-blowout retention, ensuring it cannot be accidentally ejected under pressure.
- Anti-static device – A spring-loaded anti-static device provides electrical continuity between the ball, stem, and body, preventing static charge accumulation.
- Emergency sealant injection – Sealant injection fittings are provided on the stem and seat areas; sealant can be injected to temporarily stop leakage in an emergency.
- Full bore design – The valve bore matches the pipeline internal diameter, allowing pipeline pigging with minimal flow resistance.
- Options d'actionnement
Actuation Type | Remarques |
Manual gear operator | Standard configuration, with position indicator and mechanical stop |
Electric actuator | On-off or modulating (4-20mA); direct mounting on ISO 5211 top flange |
Pneumatic actuator | Double-acting or spring-return; with solenoid valve and limit switches |
Hydraulic / Gas-over-oil actuator | For emergency shut-down on long-distance pipelines |
- Ordering Information
Please provide the following when ordering:
- Valve size (20″), pressure rating (Class 600)
- Body material (A105 / A350 LF2 / F316) and NACE MR0175 requirement
- Seat material (RPTFE / PEEK / metal seated)
- Flange standard and facing (RF / RTJ)
- Media name, temperature, and pressure
- Actuation type (gear operator / electric / pneumatic)
- Special requirements (fire-safe API 607, anti-static, low emission packing ISO 15848, etc.)
- Third-party inspection requirement (BV, DNV, TÜV, etc.)
GARANTIE :
SAVVY VALVES s'engage à fournir des produits d'une qualité exceptionnelle et un service après-vente sans souci. Nos vannes sont garanties pour une durée de vie minimale de 12 mois, période durant laquelle nous fournissons gratuitement toutes les pièces de rechange nécessaires et des instructions d'entretien détaillées. Pendant la période de garantie, en cas de dommage non causé par l'homme, nous remplaçons gratuitement les composants et fournissons une assistance technique professionnelle. Après l'expiration de la garantie, seuls les pièces de rechange sont à votre charge, tout en bénéficiant de services de maintenance à prix réduits. Notre objectif est d'aider nos clients à réduire leurs coûts d'exploitation et à optimiser leur production grâce à une qualité fiable et un service après-vente complet. Qu'il s'agisse de questions techniques ou de besoins de maintenance, notre équipe d'experts répondra rapidement pour garantir le fonctionnement optimal de votre système de vannes.