1″-800LB-Nipples 3-Piece Vacuum Floating Ball Valve

Product Name 1″ Class 800 3-Piece Vacuum Floating Ball Valve
Model 1″-800LB-VACUUM-FLOATING-BALL
Nominal Size 1 inch (DN25)
Pressure Class Class 800 LB (PN130 / approx. 2000 PSI)
Construction 3-Piece Body / Floating Ball
End Connection Nipples (NPT male thread)
Body Material To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others)
Service Condition High vacuum systems, gas / liquid media

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TECHNICAL DATA SHEET

1″-800LB-Nipples 3-Piece Vacuum Floating Ball Valve

Item	Beschreibung
Product Name	1″ Class 800 3-Piece Vacuum Floating Ball Valve
Model	1″-800LB-VACUUM-FLOATING-BALL
Nenngröße	1 inch (DN25)
Pressure Class	Class 800 LB (PN130 / approx. 2000 PSI)
Construction	3-Piece Body / Floating Ball
End Connection	Nipples (NPT male thread)
Gehäusematerial	To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others)
Service Condition	High vacuum systems, gas / liquid media

Design Basis

Parameter	Standard / Description
Design Standard	ASME B16.34 / API 608 / API 6D
End Connection Standard	ASME B1.20.1 (NPT)
Inspection & Testing	API 598 / Helium leak test for vacuum
Vacuum Service Rating	Suitable for high vacuum (down to 10⁻⁶ mbar)

Technical Specifications

Parameter	Beschreibung
Ventiltyp	Floating ball, 3‑piece design
Flow Path	Full bore
Working Pressure	Positive: up to Class 800 LB; Vacuum: down to 10⁻⁶ mbar
Suitable Media	Vacuum systems, gases, liquids, clean room applications
Temperaturbereich	Depends on seat and body material: – PTFE seats: -29°C ~ +150°C – PEEK seats: -29°C ~ +250°C
Betrieb	Lockable handle (standard) / pneumatic actuator / electric actuator (optional)
Anti-static Device	Compliant with API 608 (standard)
Blow-out Proof Stem	Standard
Cavity Relief	Self-relieving seat design

III. Bill of Materials (Typical Options)

Part Name	Common Material Options
Main Body & End Caps	A105 carbon steel / F304 stainless steel / F316 stainless steel
Ball	Same as body + hard chrome plating / electroless nickel plating (optional)
Stängel	Stainless steel (304/316) / 17-4PH
Main Seat	PTFE / RPTFE / PEEK (vacuum grade)
Stem Seal / Packing	PTFE / Graphite (low outgassing)
Body Gasket	Stainless steel + graphite spiral wound / PTFE
Anti-static Spring	Stainless steel
Studs / Nuts	A193 B7 / A194 2H (for carbon steel body); 304/316 (for stainless steel body)
Handle	Carbon steel (with plastic grip) / Stainless steel

Note: Final material selection must conform to valve nameplate or manufacturer’s material certificate.

Dimensions & Weight (Reference)

Größe	Pressure Class	Verbindung	Face-to-Face L (mm)	Overall Height H (mm)	Handle Length W (mm)	Weight (kg)
1″	Class 800	NPT	~120	~65	~160	~1.2 (carbon steel / stainless steel)

Face-to-face dimensions per ASME B16.10 or manufacturer’s standard.
NPT threads conform to ASME B1.20.1.

Vacuum Performance

Parameter	Spezifikation
Vacuum Range	1.3×10⁻⁷ Pa ~ 6×10⁵ Pa (high vacuum to positive pressure)
Vacuum Leak Rate	≤1.3×10⁻⁹ Pa·m³/s (helium leak test)
Temperature Range (Vacuum)	-30°C ~ +150°C (with PTFE seats)
Cycle Life	≥20,000 cycles
Mounting Orientation	Any

Hauptmerkmale

3-Piece Body Construction – Inline maintenance; internal seals and ball can be replaced without removing the valve from the pipeline.
Floating Ball Design – Line pressure pushes the ball against the downstream seat, ensuring bidirectional sealing.
Vacuum Suitability – Passes helium leak test with extremely low leak rate, suitable for high vacuum systems.
Anti-static Device – Electrical continuity between ball, stem and body (resistance ≤10Ω) prevents static build-up.
Blow-out Proof Stem – Bottom‑mounted stem with blow‑out proof design for safety.
Full Bore – Low flow resistance and pressure drop.
Multiple Material Options – Available in carbon steel, 304/316 stainless steel, duplex stainless steel, etc., for various corrosive media.

VII. Applications

Petrochemical pipelines
Vacuum coating, semiconductor equipment
Laboratory high vacuum apparatus
Pharmaceutical & bio‑engineering
Food & beverage sanitary lines
Power & energy

VIII. Testing & Inspection

Test Item	Standard	Requirement
Shell Strength Test	API 598	1.5× rated pressure, no visible leakage
Low Pressure Seat Test	API 598	0.6 MPa air, no visible bubbles
High Pressure Seat Test	API 598	1.1× rated pressure, zero leakage across seats
Vacuum Leak Test	Helium mass spectrometry	≤1.3×10⁻⁹ Pa·m³/s
Factory Testing	100% pressure tested	Each valve with unique serial number and quality tag

Ordering Information

To ensure correct selection, please provide the following when ordering:

Nominal size (1″)
Pressure class (Class 800)
Body and trim material requirement (critical: specify e.g. A105 or 316SS)
End connection type (NPT / SW / BW)
Medium and temperature range
Vacuum requirement (working vacuum and allowable leak rate)
Actuation type (manual / pneumatic / electric)
Any additional requirements (fire safe, low emission, cleanliness level, etc.)

Bemerkungen

This technical data sheet applies to 1″-800LB-Nipples 3-Piece Vacuum Floating Ball Valve with unspecified material. The user shall refer to the actual valve nameplate or material certificate.
For a detailed data sheet with a specific material (e.g. A105 or F316), the above can be supplemented with corresponding material parameters.

GARANTIE:

SAVVY VALVES steht für herausragende Produktqualität und einen sorgenfreien Kundendienst. Unsere Ventile haben eine garantierte Mindestlebensdauer von 12 Monaten. Innerhalb dieser Zeit liefern wir Ihnen kostenlos alle notwendigen Ersatzteile und detaillierte Wartungsanleitungen. Bei nicht menschlich verursachten Schäden innerhalb der Garantiezeit ersetzen wir Komponenten kostenlos und bieten professionellen technischen Support. Nach Ablauf der Garantie zahlen Sie lediglich die Kosten für Ersatzteile und profitieren weiterhin von vergünstigten Wartungsleistungen. Unser Ziel ist es, Kunden durch zuverlässige Qualität und umfassenden Kundendienst dabei zu unterstützen, Betriebskosten zu senken und die Produktionseffizienz zu steigern. Ob technische Anfragen oder Wartungsbedarf – unser Expertenteam reagiert umgehend, um sicherzustellen, dass Ihr Ventilsystem jederzeit optimal funktioniert.

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