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30″-600LB 3-Piece Trunnion Mounted Ball Valve

30″-600LB 3-Piece Trunnion Mounted Ball Valve

Valve Type 3-Piece Trunnion Ball Valve
Nominal Bore 30 inches (DN750)
Pressure Class 600 LB (Class 600)
Connection Type Flanged Ends (RF)
Operation Type Worm Gear Operator
Design Standard API 6D / ASME B16.34

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Beschreibung

Technical Data Sheet

3-Piece Trunnion Mounted Ball Valve

Project/Item: 3-Piece Fixed Ball Valve
Valve Size: 30 inches (DN750)
Druckbewertung: 600LB (Class 600)

  1. General Information

Item

Technical Parameter

Bemerkungen

Ventiltyp

3-Piece Trunnion Ball Valve

Side Entry, Bolted Bonnet Construction

Nominal Bore

30 inches (DN750)

Full Bore Design

Pressure Class

600 LB (Class 600)

Corresponds to PN100

Connection Type

Flanged Ends (RF)

Raised Face Flanges per ASME B16.5

Operation Type

Worm Gear Operator

Essential for high-pressure/large bore valves

Design Standard

API 6D / ASME B16.34

Pipeline valve design specification

Von Angesicht zu Angesicht

ASME B16.10

For RF flanged ends

Flange Standard

ASME B16.5

Flange dimensions and drilling

Inspection & Test

API 598

Pressure test standards

  1. Main Technical Parameters & Performance

Item

Technical Parameter

Bemerkungen

Shell Test Pressure

15.3 MPa (2220 psi)

Hydrostatic, ambient temperature (Increased for 600LB)

High-Pressure Seal Test

11.2 MPa (1625 psi)

Hydrostatic, ambient temperature (Increased for 600LB)

Low-Pressure Seal Test

0.5 – 0.7 MPa

Air or Nitrogen

Temperaturbereich

-29°C ~ +200°C

Depends on seat material selection (e.g., PTFE)

Applicable Media

Water, Oil, Natural Gas, Steam

WCB body suitable for non-corrosive & mildly corrosive media

Operator

Turbine (Worm Gear)

Standard; heavy-duty gearbox required

Fire Safe Design

API 607

Optional; ensures sealing during fire conditions

Antistatikgerät

Yes

Springs and balls to dissipate static charge

Blow-out Proof Stem

Yes

Stem designed with an integral shoulder

  1. Main Material Specifications

*(Materials remain the same – WCB Body + 316 Trim)*

Part Name

Material Type

Material Grade

Standard / Remarks

Body / Bonnet

Carbon Steel

A216 WCB

Cast steel suitable for 3-piece design

Ball

Stainless Steel

A182 F316

316 SS, may be hardened (Chrome Plated)

Stängel

Stainless Steel

A182 F316

High strength, good corrosion resistance

Seat Insert (Ring)

Reinforced PTFE

RPTFE / Nylon

Or PPL (High temp version)

Seat Support / Holder

Stainless Steel

A182 F316

Supports the soft seal ring

Springs

Alloy Steel

17-7PH / Inconel

Preloads the seats for low-pressure sealing

Studs / Bolts

Alloy Steel

A193 B7

High strength alloy steel

Nuts

Carbon Steel

A194 2H

Standard heavy hex nuts

Packing / Gasket

Flexible Graphite / PTFE

/

Optional Low-Emission packing available

  1. Main Dimensions (For 30″ Class 600)

Typical dimensions per ASME standards. Note: 30″ Class 600 flanges are very large and heavy. Variations may occur between manufacturers.

Beschreibung

Dimensions (mm)

Dimensions (inches)

Bemerkungen

Port Diameter (d)

737

29.0″

Full bore (approx – actual may vary slightly by mfr)

Flange O.D. (D)

1092

43.0″

Per ASME B16.5 30″ Class 600

Bolt Circle (D1)

978

38.5″

 

Flange Thickness (b)

98.6

3.88″

Significantly thicker for high pressure

No. of Holes – Dia

28 – Φ54 mm

28 – 2.12″

28 larger bolt holes

Face-to-Face (L)

1397

55.0″

Flanged RF to RF (ASME B16.10 for Class 600)

Center to Top (H1)

~950

~37.4″

Approx, from stem center to top of valve (larger for higher pressure)

Gearbox Height (H2)

~1300

~51.2″

Total height with gearbox (approx – heavy-duty gearbox)

Handwheel Dia (Do)

~1200

~47.2″

Reference (larger for increased torque at 600LB)

Approx Weight (WT)

~5500 kg

~12125 lbs

Estimated, cast steel body (significant increase due to pressure)

  1. Design Features & Requirements

(Design features remain the same, but structural integrity is even more critical for 600LB)

  1. 3-Piece Bolted Body: The body consists of three parts (Body + 2 End Caps) bolted together with heavy-duty studs. This allows for easy maintenance without removing the entire valve from the pipeline, a major advantage for a large, heavy 30″ 600LB valve.
  2. Trunnion Mounted Ball: The ball is fixed and supported by heavy-duty upper and lower stems/bearings. This design is essential for 30″ Class 600 applications, managing high thrust loads and reducing operating torque.
  3. Double Piston Effect (DPE) Seats: Standard seats provide bidirectional sealing. The valve typically features automatic cavity pressure relief to protect the body in case of thermal expansion.
  4. Emergency Sealant Injection: The valve body is equipped with sealant injection fittings. In case of seat damage at high pressure, sealant can be injected to temporarily restore sealing.
  5. Antistatikgerät: A spring-loaded plunger/ball ensures electrical continuity between the ball, stem, and body.
  6. Secondary Metal Seal: In the event the soft seat is destroyed by fire, the ball will contact the metal seat support, providing a metal-to-metal seal (Fire Safe feature).

Note:

  • This data sheet is based on standard ASME/API specifications for a 30″ Class 600 valve.
  • 30″ Class 600 is a very high-pressure, large-diameter valve. The flange dimensions provided are per ASME B16.5. Please confirm if ASME B16.5 or ASME B16.47 (Series A or B) is required for your project, as large diameter high-pressure flanges sometimes fall under the larger flange standards.
  • The gearbox dimensions, handwheel size, and overall weight are estimates and will vary significantly by manufacturer. A heavy-duty gearbox is mandatory for this pressure class. Certified drawings are essential for installation and lifting planning.

 

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