1″-800LB-Nipples 3-Piece Vacuum Floating Ball Valve

1″-800LB-Nipples 3-Piece Vacuum Floating Ball Valve

Product Name 1″ Class 800 3-Piece Vacuum Floating Ball Valve
Model 1″-800LB-VACUUM-FLOATING-BALL
Nominal Size 1 inch (DN25)
Pressure Class Class 800 LB (PN130 / approx. 2000 PSI)
Construction 3-Piece Body / Floating Ball
End Connection Nipples (NPT male thread)
Body Material To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others)
Service Condition High vacuum systems, gas / liquid media

  • aboutimg3
  • aboutimg4
  • aboutimg5


TECHNICAL DATA SHEET

1″-800LB-Nipples 3-Piece Vacuum Floating Ball Valve

Item

Descripción

Product Name

1″ Class 800 3-Piece Vacuum Floating Ball Valve

Model

1″-800LB-VACUUM-FLOATING-BALL

Tamaño nominal

1 inch (DN25)

Pressure Class

Class 800 LB (PN130 / approx. 2000 PSI)

Construction

3-Piece Body / Floating Ball

End Connection

Nipples (NPT male thread)

Material del cuerpo

To be specified (Options: A105 carbon steel / F304/F316 stainless steel / others)

Service Condition

High vacuum systems, gas / liquid media

  1. Design Basis

Parámetro

Standard / Description

Design Standard

ASME B16.34 / API 608 / API 6D

End Connection Standard

ASME B1.20.1 (NPT)

Inspection & Testing

API 598 / Helium leak test for vacuum

Vacuum Service Rating

Suitable for high vacuum (down to 10⁻⁶ mbar)

  1. Technical Specifications

Parámetro

Descripción

Tipo de válvula

Floating ball, 3‑piece design

Flow Path

Full bore

Working Pressure

Positive: up to Class 800 LB; Vacuum: down to 10⁻⁶ mbar

Suitable Media

Vacuum systems, gases, liquids, clean room applications

Temperature Range

Depends on seat and body material:
– PTFE seats: -29°C ~ +150°C
– PEEK seats: -29°C ~ +250°C

Operación

Lockable handle (standard) / pneumatic actuator / electric actuator (optional)

Anti-static Device

Compliant with API 608 (standard)

Blow-out Proof Stem

Estándar

Cavity Relief

Self-relieving seat design

III. Bill of Materials (Typical Options)

Part Name

Common Material Options

Main Body & End Caps

A105 carbon steel / F304 stainless steel / F316 stainless steel

Pelota

Same as body + hard chrome plating / electroless nickel plating (optional)

Provenir

Stainless steel (304/316) / 17-4PH

Main Seat

PTFE / RPTFE / PEEK (vacuum grade)

Stem Seal / Packing

PTFE / Graphite (low outgassing)

Body Gasket

Stainless steel + graphite spiral wound / PTFE

Anti-static Spring

Stainless steel

Studs / Nuts

A193 B7 / A194 2H (for carbon steel body); 304/316 (for stainless steel body)

Handle

Carbon steel (with plastic grip) / Stainless steel

Note: Final material selection must conform to valve nameplate or manufacturer’s material certificate.

  1. Dimensions & Weight (Reference)

Tamaño

Pressure Class

Conexión

Face-to-Face L (mm)

Overall Height H (mm)

Handle Length W (mm)

Weight (kg)

1″

Class 800

NPT

~120

~65

~160

~1.2 (carbon steel / stainless steel)

  • Face-to-face dimensions per ASME B16.10 or manufacturer’s standard.
  • NPT threads conform to ASME B1.20.1.
  1. Vacuum Performance

Parámetro

Especificación

Vacuum Range

1.3×10⁻⁷ Pa ~ 6×10⁵ Pa (high vacuum to positive pressure)

Vacuum Leak Rate

≤1.3×10⁻⁹ Pa·m³/s (helium leak test)

Temperature Range (Vacuum)

-30°C ~ +150°C (with PTFE seats)

Cycle Life

≥20,000 cycles

Mounting Orientation

Any

  1. Características principales
  1. 3-Piece Body Construction – Inline maintenance; internal seals and ball can be replaced without removing the valve from the pipeline.
  2. Floating Ball Design – Line pressure pushes the ball against the downstream seat, ensuring bidirectional sealing.
  3. Vacuum Suitability – Passes helium leak test with extremely low leak rate, suitable for high vacuum systems.
  4. Anti-static Device – Electrical continuity between ball, stem and body (resistance ≤10Ω) prevents static build-up.
  5. Blow-out Proof Stem – Bottom‑mounted stem with blow‑out proof design for safety.
  6. Full Bore – Low flow resistance and pressure drop.
  7. Multiple Material Options – Available in carbon steel, 304/316 stainless steel, duplex stainless steel, etc., for various corrosive media.

VII. Applications

  • Petrochemical pipelines
  • Vacuum coating, semiconductor equipment
  • Laboratory high vacuum apparatus
  • Pharmaceutical & bio‑engineering
  • Food & beverage sanitary lines
  • Power & energy

VIII. Testing & Inspection

Test Item

Estándar

Requirement

Shell Strength Test

API 598

1.5× rated pressure, no visible leakage

Low Pressure Seat Test

API 598

0.6 MPa air, no visible bubbles

High Pressure Seat Test

API 598

1.1× rated pressure, zero leakage across seats

Vacuum Leak Test

Helium mass spectrometry

≤1.3×10⁻⁹ Pa·m³/s

Factory Testing

100% pressure tested

Each valve with unique serial number and quality tag

  1. Ordering Information

To ensure correct selection, please provide the following when ordering:

  1. Nominal size (1″)
  2. Pressure class (Class 800)
  3. Body and trim material requirement (critical: specify e.g. A105 or 316SS)
  4. End connection type (NPT / SW / BW)
  5. Medium and temperature range
  6. Vacuum requirement (working vacuum and allowable leak rate)
  7. Actuation type (manual / pneumatic / electric)
  8. Any additional requirements (fire safe, low emission, cleanliness level, etc.)
  1. Remarks
  • This technical data sheet applies to 1″-800LB-Nipples 3-Piece Vacuum Floating Ball Valve with unspecified material. The user shall refer to the actual valve nameplate or material certificate.
  • For a detailed data sheet with a specific material (e.g. A105 or F316), the above can be supplemented with corresponding material parameters.

GARANTÍA:

SAVVY VALVES se compromete a ofrecer una calidad de producto excepcional y un servicio posventa sin complicaciones. Nuestras válvulas tienen una vida útil mínima garantizada de 12 meses, durante los cuales suministraremos todos los repuestos necesarios e instrucciones detalladas de mantenimiento de forma gratuita. Durante el período de garantía, si se produce algún daño no provocado por el hombre, reemplazaremos los componentes sin coste alguno y ofreceremos soporte técnico profesional. Una vez vencida la garantía, los clientes solo deberán pagar el coste de los repuestos y seguirán beneficiándose de descuentos en los servicios de mantenimiento. Nuestro objetivo es ayudar a los clientes a reducir los costes operativos y mejorar la eficiencia de la producción mediante una calidad fiable y un soporte posventa integral. Ya sea para consultas técnicas o necesidades de mantenimiento, nuestro equipo de expertos responderá con prontitud para garantizar que su sistema de válvulas mantenga un rendimiento óptimo en todo momento.

Si está interesado en nuestros productos, puede optar por dejar su información aquí y nos pondremos en contacto con usted en breve.