Description
TECHNICAL DATA SHEET
Electric Modulating Control Valve (Balanced Cage-Guided Globe Valve, Equal Percentage, Explosion-Proof)
- General Information
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Item
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仕様
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バルブタイプ
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Electric Modulating Control Valve, Balanced Cage-Guided, Globe Pattern
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Size Range
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DN25 – DN300 (1″ to 12″)
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圧力定格
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PN16 / PN25 / PN40 / PN64 / PN100 / Class 150 / 300 / 600
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End Connection
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Flanged (RF / RTJ) per ASME B16.5 or EN 1092-1
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Design Standard
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IEC 60534-2-1 / ASME B16.34 / DIN EN 1349
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Face to Face Standard
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IEC 60534-3-1 / ASME B16.10
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Test Standard
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IEC 60534-4 / ANSI/FCI 70-2
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Service
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Steam, Water, Oil, Gas, Chemical Fluids
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Temperature Range
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-196°C to +450°C (Depending on trim and gasket selection)
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Flow Characteristic
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Equal Percentage (EQ%)
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Action Type
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Air-to-Close / Air-to-Open (Fail-Safe Position: Specify)
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- Bill of Materials (Materials of Construction)
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Part Name
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Qty.
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材料
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Material Specification / Notes
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体
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1
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WCB / CF8 / CF8M / WC6
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ASTM A216 Gr.WCB (Carbon Steel) / ASTM A351 CF8/CF8M (SS)
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Bonnet
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1
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WCB / CF8 / CF8M
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Same as body material
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Seat Ring
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1
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304 / 316 / 17-4PH
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Stainless Steel, Hard-faced (Stellite) optional
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Valve Plug
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1
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304 / 316 / 17-4PH
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Balanced design with pressure equalization holes
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Cage / Seat Cage
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1
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304 / 316
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Balanced cage-guided design
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幹
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1
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304 / 316 / 17-4PH
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Rolled threads for high strength
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Piston Rings
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1 set
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PTFE / Graphite / Carbon-filled PTFE
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For balanced plug sealing
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Bonnet Gasket
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1
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Spiral Wound 316/Graphite
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With inner/outer ring
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Bonnet Bolts & Nuts
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Set
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A193 B7 / A194 2H
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Carbon steel or stainless steel
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Packing
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Set
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PTFE V-Ring / Graphite
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Live-loaded (Belleville springs) optional
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Packing Flange
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1
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Carbon Steel / SS
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標準
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Gland / Follower
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1
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Carbon Steel / SS
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標準
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Name Plate
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1
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Stainless Steel
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MSS SP-25 / IEC 60534 marking
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- Electric Actuator Specifications
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Item
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仕様
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Actuator Type
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Electric Modulating Actuator (Linear Stroke)
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Model Series
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3610L Series / PSL Series / Comparable
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Control Signal
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4-20 mA DC / 0-10V DC (Programmable)
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Feedback Signal
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4-20 mA DC (Position feedback)
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Power Supply
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220V AC 50Hz / 110V AC 60Hz / 24V DC (Specify)
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Servo Amplifier
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Built-in (integral) – no external amplifier required
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Protection Class
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IP65 / IP67 (Weatherproof)
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Explosion-Proof Rating
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Exd IIB T4 (Flameproof)
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Ambient Temperature
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-20°C to +70°C
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Handwheel
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Manual override / Handwheel standard
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Motor Protection
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Thermal overload protection
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Duty Cycle
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50% to 100% (Modulating duty)
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Travel Speed
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1.0 – 4.2 mm/s depending on model and thrust
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- Material Specifications & Rationale
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Component
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材料
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Rationale
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Valve Body
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WCB / CF8/CF8M
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Carbon steel for general service; stainless steel for corrosive media. Cast construction per ASTM standards.
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Trim (Plug & Seat)
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304/316 SS
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Standard trim materials; hard-facing (Stellite) available for erosive services.
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Balanced Cage Design
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–
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Pressure-balanced plug with piston rings reduces unbalanced forces, allowing smaller actuator and higher shut-off differential pressure . Cage provides guiding and flow characterization.
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Packing
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PTFE / Graphite
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PTFE for general service up to 230°C; Graphite for high temperature up to 450°C .
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- Flow Characteristics & Sizing Data
- 流量特性: Equal Percentage (EQ%)
- Description: Valve gain increases as flow increases. Compensates for system pressure drop variations, providing stable control over entire range. Recommended for pressure control and temperature control loops .
- Inherent Rangeability: 50:1
Rated Flow Coefficients (Kv / Cv) – Typical Values
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DN (mm)
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Seat Dia. (mm)
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Rated Kv (EQ%)
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Rated Cv (EQ%) ~Kv x 1.16
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Travel (mm)
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25
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26
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10
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11.6
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16
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32
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32
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16
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18.6
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16
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40
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40
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25
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29
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25
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50
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50
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40
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46.4
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25
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65
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66
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63
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73
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40
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80
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80
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100
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116
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40
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100
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100
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160
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186
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40
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125
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125
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250
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290
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60
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150
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150
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400
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464
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60
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200
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200
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630
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731
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60
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250
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250
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1000
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1160
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100
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300
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300
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1600
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1856
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100
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Note: Actual Kv values may vary by manufacturer. Consult sizing software for specific conditions.
- Dimensional Data (Reference)
*Note: Face-to-face dimensions per IEC 60534-3-1 / ASME B16.10. Actual dimensions vary by manufacturer and pressure class.*
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DN (mm)
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L (mm) PN16/25
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L (mm) PN40
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L (mm) PN64/100
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H (mm) Open (Approx)
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Actuator Model (Typical)
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25
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185
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190
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200
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~700
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361LSA-20 / PSL202
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32
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205
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210
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220
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~720
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361LSA-20 / PSL202
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40
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222
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230
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251
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~730
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361LSA-20 / PSL202
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50
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250
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255
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286
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~740
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361LSB-30 / PSL204
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65
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276
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285
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311
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~830
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361LSB-30 / PSL204
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80
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298
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310
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337
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~850
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361LSB-50 / PSL208
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100
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350
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355
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394
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~870
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361LSC-65 / PSL208
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150
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451
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460
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475
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~1150
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361LSC-99 / PSL312
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200
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600
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615
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630
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~1170
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361LSC-160 / PSL320
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250
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670
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685
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700
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~1320
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Custom / Larger actuator
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300
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735
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750
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765
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~1520
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Custom / Larger actuator
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Flange Details: Drilled per ASME B16.5 or EN 1092-1 as specified.
- Performance & Testing
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パラメータ
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Specification / Value
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Seat Leakage Class
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ANSI/FCI 70-2 Class IV (0.01% of rated Cv)
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Optional: Class V (0.0005 ml/min/inch seat dia. per psi diff.)
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Basic Error
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±2.0% (with 3610L actuator)
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Hysteresis (Dead Band)
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≤ 1.0%
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Repeatability
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≤ 0.5%
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Shell Test Pressure
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1.5 x Rated Pressure
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Seat Test Pressure
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1.1 x Rated Pressure
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Maximum Allowable Differential Pressure
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Up to 10 MPa (depending on size and trim selection)
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Noise Reduction
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Cage with multi-hole / reduced noise trim optional
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- Features & Benefits
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Feature
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Description
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Balanced Cage-Guided Design
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Reduces dynamic and unbalanced forces, enabling higher shut-off pressures and smaller actuator selection . Cage provides precise guiding, reducing vibration and noise.
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Equal Percentage Flow Characteristic
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Provides excellent control at low flow rates and stable gain throughout operating range. Ideal for pressure, temperature, and level control loops where system pressure drop varies .
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Integrated Electric Actuator
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Built-in servo amplifier accepts direct 4-20mA control signal; no external positioner required .
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Explosion-Proof Certification
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Exd IIB T4 certified for hazardous locations (Zone 1, Zone 2) . Suitable for oil & gas, chemical, and petrochemical plants.
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Live-Loaded Packing (Optional)
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Belleville springs maintain constant packing force, compensating for wear and thermal cycles; reduces fugitive emissions.
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Interchangeable Trim
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Cage, seat, and plug can be replaced without removing valve body from pipeline (top-entry access via bonnet).
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- Application Guidelines
- Suitable Applications:
- Continuous modulating control of liquids, gases, and steam
- Pressure reducing stations
- Temperature control (heat exchangers)
- Flow control loops
- Boiler feedwater control
- Chemical injection
- Not Suitable For:
- On-Off isolation duty (use dedicated shut-off valves)
- Slurries or fluids with suspended solids (may damage cage and seat)
- Severe cavitation without anti-cavitation trim
- Actuator Sizing Guidelines
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Actuator Model
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Thrust (N)
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Speed (mm/s)
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Suitable Valve Size (PN16, typical)
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361LSA-20 / PSL202
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2000
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2.1
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DN25-50
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361LSB-30 / PSL204
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3000
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3.5
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DN50-80
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361LSB-50 / PSL208
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5000
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1.7
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DN80-100
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361LSC-65 / PSL312
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6500
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3.4
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DN100-150
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361LSC-99 / PSL320
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10000
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2.0
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DN150-200
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361LSC-160
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16000
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1.0
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DN200-250
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Note: Final actuator selection depends on shut-off pressure, flow direction, and safety requirements.
- Special Options
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Option
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Description
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Low-Noise Trim
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Multi-hole cage design reduces aerodynamic noise by 10-15 dB
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Anti-Cavitation Trim
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Special cage design to delay cavitation onset
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Heated / Cooled Actuator
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For extreme ambient temperatures
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Extended Bonnet
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For cryogenic or high-temperature service (>250°C)
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Oxygen Service Cleaning
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Degreased and cleaned per CGA G-4.1
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NACE Compliance
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For sour service (H₂S)
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Special Materials
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Alloy 20, Hastelloy C, Monel, Duplex SS
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- Marking & Documentation
- Valve Marking: Per MSS SP-25 / IEC 60534 (Size, Pressure Class, Material, Manufacturer, Heat No., Flow Arrow)
- Actuator Marking: Model, Serial No., Power Supply, Ex Marking
- Standard Documentation:
- Material Test Certificates (EN 10204 3.1)
- Pressure Test Report
- Certified Dimensional Drawing
- Actuator IOM Manual
- Calibration Certificate
- Optional Documentation:
- NACE Report
- PMI Test Report
- NDT Reports (RT, PT, MT)
- SIL Certificate
Procurement Notes
- Valve Size & Pressure Class: Specify DN (mm) and PN/Class rating based on process conditions.
- 本体素材: Confirm material (WCB carbon steel / CF8M stainless steel / others).
- 流量特性: Equal Percentage is specified; confirm if linear is required for specific applications.
- Actuator: Confirm power supply (220V / 110V / 24V) and control signal (4-20mA standard).
- Fail-Safe Position: Specify fail-open (air-to-close) or fail-closed (air-to-open).
- Packing Material: PTFE for standard service up to 230°C; Graphite for high temperature >230°C.
- シート漏れクラス: Class IV standard; specify if Class V is required.
- 付属品: Specify if limit switches, position transmitter, or heater/thermostat are required.
*This technical data sheet complies with IEC 60534, ASME B16.34, and ANSI/FCI 70-2 standards for electric modulating control valves .*
保証:
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