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Control Valve Type Globe Balanced Caged

Control Valve Type Globe Balanced Caged

Valve Type Electric Modulating Control Valve, Balanced Cage-Guided, Globe Pattern
Size Range DN25 – DN300 (1″ to 12″)
Pressure Rating PN16 / PN25 / PN40 / PN64 / PN100 / Class 150 / 300 / 600
End Connection Flanged (RF / RTJ) per ASME B16.5 or EN 1092-1
Design Standard IEC 60534-2-1 / ASME B16.34 / DIN EN 1349
Face to Face Standard IEC 60534-3-1 / ASME B16.10
Test Standard IEC 60534-4 / ANSI/FCI 70-2
Service Steam, Water, Oil, Gas, Chemical Fluids
Temperature Range -196°C to +450°C (Depending on trim and gasket selection)
Flow Characteristic Equal Percentage (EQ%)
Action Type Air-to-Close / Air-to-Open (Fail-Safe Position: Specify)

Sự miêu tả

TECHNICAL DATA SHEET

Electric Modulating Control Valve (Balanced Cage-Guided Globe Valve, Equal Percentage, Explosion-Proof)

  1. General Information

Item

Đặc điểm kỹ thuật

Loại van

Electric Modulating Control Valve, Balanced Cage-Guided, Globe Pattern

Size Range

DN25 – DN300 (1″ to 12″) 

Xếp hạng áp suất

PN16 / PN25 / PN40 / PN64 / PN100 / Class 150 / 300 / 600

End Connection

Flanged (RF / RTJ) per ASME B16.5 or EN 1092-1

Design Standard

IEC 60534-2-1 / ASME B16.34 / DIN EN 1349

Face to Face Standard

IEC 60534-3-1 / ASME B16.10

Test Standard

IEC 60534-4 / ANSI/FCI 70-2

Service

Steam, Water, Oil, Gas, Chemical Fluids

Phạm vi nhiệt độ

-196°C to +450°C (Depending on trim and gasket selection)

Flow Characteristic

Equal Percentage (EQ%)

Action Type

Air-to-Close / Air-to-Open (Fail-Safe Position: Specify)

  1. Bill of Materials (Materials of Construction)

Part Name

Qty.

Vật liệu

Material Specification / Notes

Thân hình

1

WCB / CF8 / CF8M / WC6

ASTM A216 Gr.WCB (Carbon Steel) / ASTM A351 CF8/CF8M (SS)

Bonnet

1

WCB / CF8 / CF8M

Same as body material

Seat Ring

1

304 / 316 / 17-4PH

Stainless Steel, Hard-faced (Stellite) optional

Valve Plug

1

304 / 316 / 17-4PH

Balanced design with pressure equalization holes

Cage / Seat Cage

1

304 / 316

Balanced cage-guided design

Thân cây

1

304 / 316 / 17-4PH

Rolled threads for high strength

Piston Rings

1 set

PTFE / Graphite / Carbon-filled PTFE

For balanced plug sealing

Bonnet Gasket

1

Spiral Wound 316/Graphite

With inner/outer ring

Bonnet Bolts & Nuts

Set

A193 B7 / A194 2H

Carbon steel or stainless steel

Packing

Set

PTFE V-Ring / Graphite

Live-loaded (Belleville springs) optional

Packing Flange

1

Carbon Steel / SS

Tiêu chuẩn

Gland / Follower

1

Carbon Steel / SS

Tiêu chuẩn

Name Plate

1

Stainless Steel

MSS SP-25 / IEC 60534 marking

  1. Electric Actuator Specifications

Item

Đặc điểm kỹ thuật

Actuator Type

Electric Modulating Actuator (Linear Stroke)

Model Series

3610L Series / PSL Series / Comparable

Control Signal

4-20 mA DC / 0-10V DC (Programmable)

Feedback Signal

4-20 mA DC (Position feedback)

Power Supply

220V AC 50Hz / 110V AC 60Hz / 24V DC (Specify)

Servo Amplifier

Built-in (integral) – no external amplifier required

Protection Class

IP65 / IP67 (Weatherproof)

Explosion-Proof Rating

Exd IIB T4 (Flameproof)

Ambient Temperature

-20°C to +70°C

Handwheel

Manual override / Handwheel standard

Motor Protection

Thermal overload protection

Duty Cycle

50% to 100% (Modulating duty)

Travel Speed

1.0 – 4.2 mm/s depending on model and thrust

  1. Material Specifications & Rationale

Thành phần

Vật liệu

Rationale

Valve Body

WCB / CF8/CF8M

Carbon steel for general service; stainless steel for corrosive media. Cast construction per ASTM standards.

Trim (Plug & Seat)

304/316 SS

Standard trim materials; hard-facing (Stellite) available for erosive services.

Balanced Cage Design

–

Pressure-balanced plug with piston rings reduces unbalanced forces, allowing smaller actuator and higher shut-off differential pressure . Cage provides guiding and flow characterization.

Packing

PTFE / Graphite

PTFE for general service up to 230°C; Graphite for high temperature up to 450°C .

  1. Flow Characteristics & Sizing Data
  • Đặc điểm dòng chảy: Equal Percentage (EQ%)
    • Description: Valve gain increases as flow increases. Compensates for system pressure drop variations, providing stable control over entire range. Recommended for pressure control and temperature control loops .
  • Inherent Rangeability: 50:1

Rated Flow Coefficients (Kv / Cv) – Typical Values

DN (mm)

Seat Dia. (mm)

Rated Kv (EQ%)

Rated Cv (EQ%) ~Kv x 1.16

Travel (mm)

25

26

10

11.6

16

32

32

16

18.6

16

40

40

25

29

25

50

50

40

46.4

25

65

66

63

73

40

80

80

100

116

40

100

100

160

186

40

125

125

250

290

60

150

150

400

464

60

200

200

630

731

60

250

250

1000

1160

100

300

300

1600

1856

100

Note: Actual Kv values may vary by manufacturer. Consult sizing software for specific conditions.

  1. Dimensional Data (Reference)

*Note: Face-to-face dimensions per IEC 60534-3-1 / ASME B16.10. Actual dimensions vary by manufacturer and pressure class.*

DN (mm)

L (mm) PN16/25

L (mm) PN40

L (mm) PN64/100

H (mm) Open (Approx)

Actuator Model (Typical)

25

185

190

200

~700

361LSA-20 / PSL202

32

205

210

220

~720

361LSA-20 / PSL202

40

222

230

251

~730

361LSA-20 / PSL202

50

250

255

286

~740

361LSB-30 / PSL204

65

276

285

311

~830

361LSB-30 / PSL204

80

298

310

337

~850

361LSB-50 / PSL208

100

350

355

394

~870

361LSC-65 / PSL208

150

451

460

475

~1150

361LSC-99 / PSL312

200

600

615

630

~1170

361LSC-160 / PSL320

250

670

685

700

~1320

Custom / Larger actuator

300

735

750

765

~1520

Custom / Larger actuator

Flange Details: Drilled per ASME B16.5 or EN 1092-1 as specified.

  1. Performance & Testing

Tham số

Specification / Value

Seat Leakage Class

ANSI/FCI 70-2 Class IV (0.01% of rated Cv)

 

Optional: Class V (0.0005 ml/min/inch seat dia. per psi diff.)

Basic Error

±2.0% (with 3610L actuator)

Hysteresis (Dead Band)

≤ 1.0%

Repeatability

≤ 0.5%

Shell Test Pressure

1.5 x Rated Pressure

Seat Test Pressure

1.1 x Rated Pressure

Maximum Allowable Differential Pressure

Up to 10 MPa (depending on size and trim selection)

Noise Reduction

Cage with multi-hole / reduced noise trim optional

  1. Features & Benefits

Feature

Sự miêu tả

Balanced Cage-Guided Design

Reduces dynamic and unbalanced forces, enabling higher shut-off pressures and smaller actuator selection . Cage provides precise guiding, reducing vibration and noise.

Equal Percentage Flow Characteristic

Provides excellent control at low flow rates and stable gain throughout operating range. Ideal for pressure, temperature, and level control loops where system pressure drop varies .

Integrated Electric Actuator

Built-in servo amplifier accepts direct 4-20mA control signal; no external positioner required .

Explosion-Proof Certification

Exd IIB T4 certified for hazardous locations (Zone 1, Zone 2) . Suitable for oil & gas, chemical, and petrochemical plants.

Live-Loaded Packing (Optional)

Belleville springs maintain constant packing force, compensating for wear and thermal cycles; reduces fugitive emissions.

Interchangeable Trim

Cage, seat, and plug can be replaced without removing valve body from pipeline (top-entry access via bonnet).

  1. Application Guidelines
  • Suitable Applications:
    • Continuous modulating control of liquids, gases, and steam
    • Pressure reducing stations
    • Temperature control (heat exchangers)
    • Flow control loops
    • Boiler feedwater control
    • Chemical injection
  • Not Suitable For:
    • On-Off isolation duty (use dedicated shut-off valves)
    • Slurries or fluids with suspended solids (may damage cage and seat)
    • Severe cavitation without anti-cavitation trim
  1. Actuator Sizing Guidelines

Actuator Model

Thrust (N)

Speed (mm/s)

Suitable Valve Size (PN16, typical)

361LSA-20 / PSL202

2000

2.1

DN25-50

361LSB-30 / PSL204

3000

3.5

DN50-80

361LSB-50 / PSL208

5000

1.7

DN80-100

361LSC-65 / PSL312

6500

3.4

DN100-150

361LSC-99 / PSL320

10000

2.0

DN150-200

361LSC-160

16000

1.0

DN200-250

Note: Final actuator selection depends on shut-off pressure, flow direction, and safety requirements.

  1. Special Options

Option

Sự miêu tả

Low-Noise Trim

Multi-hole cage design reduces aerodynamic noise by 10-15 dB

Anti-Cavitation Trim

Special cage design to delay cavitation onset

Heated / Cooled Actuator

For extreme ambient temperatures

Extended Bonnet

For cryogenic or high-temperature service (>250°C)

Oxygen Service Cleaning

Degreased and cleaned per CGA G-4.1

NACE Compliance

For sour service (H₂S)

Special Materials

Alloy 20, Hastelloy C, Monel, Duplex SS

  1. Marking & Documentation
  • Valve Marking: Per MSS SP-25 / IEC 60534 (Size, Pressure Class, Material, Manufacturer, Heat No., Flow Arrow)
  • Actuator Marking: Model, Serial No., Power Supply, Ex Marking
  • Standard Documentation:
    • Material Test Certificates (EN 10204 3.1)
    • Pressure Test Report
    • Certified Dimensional Drawing
    • Actuator IOM Manual
    • Calibration Certificate
  • Optional Documentation:
    • NACE Report
    • PMI Test Report
    • NDT Reports (RT, PT, MT)
    • SIL Certificate

Procurement Notes

  1. Valve Size & Pressure Class: Specify DN (mm) and PN/Class rating based on process conditions.
  2. Vật liệu thân máy: Confirm material (WCB carbon steel / CF8M stainless steel / others).
  3. Đặc điểm dòng chảy: Equal Percentage is specified; confirm if linear is required for specific applications.
  4. Actuator: Confirm power supply (220V / 110V / 24V) and control signal (4-20mA standard).
  5. Fail-Safe Position: Specify fail-open (air-to-close) or fail-closed (air-to-open).
  6. Packing Material: PTFE for standard service up to 230°C; Graphite for high temperature >230°C.
  7. Lớp rò rỉ ghế: Class IV standard; specify if Class V is required.
  8. Phụ kiện: Specify if limit switches, position transmitter, or heater/thermostat are required.

*This technical data sheet complies with IEC 60534, ASME B16.34, and ANSI/FCI 70-2 standards for electric modulating control valves .*

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