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Cartridge Seat Wafer Concentric Butterfly Valve

Cartridge Seat Wafer Concentric Butterfly Valve

• Product Type: Concentric Butterfly Valve, Wafer Type
• Seat Design: Cartridge Seat (Replaceable, Metal-Reinforced Resilient Seat)
• Operation: Lever, Gearbox, Pneumatic Actuator, or Electric Actuator (ISO 5211 mounting pad)
• Design Standard: EN 593 / API 609 / ISO 10631 / MSS SP-67
• Face-to-Face: EN 558 Series 20 / API 609 Table 1
• Flange Drilling: EN 1092-2 PN10/16, ASME B16.5 Class 150, JIS B2220
• Test Standard: EN 12266-1 / API 598 / ISO 5208
• Temperature Range: -40°C to +180°C (depending on seat material and pressure)
• Pressure Rating: PN10/16, Class 150

Description

Technical Data Sheet

Cartridge Seat Wafer Concentric Butterfly Valve

  1. General Description
  • Product Type: Concentric Butterfly Valve, Wafer Type
  • シートデザイン: Cartridge Seat (Replaceable, Metal-Reinforced Resilient Seat)
  • 手術: Lever, Gearbox, Pneumatic Actuator, or Electric Actuator (ISO 5211 mounting pad)
  • 設計基準: EN 593 / API 609 / ISO 10631 / MSS SP-67
  • 対面: EN 558 Series 20 / API 609 Table 1
  • Flange Drilling: EN 1092-2 PN10/16, ASME B16.5 Class 150, JIS B2220
  • Test Standard: EN 12266-1 / API 598 / ISO 5208
  • 温度範囲: -40°C to +180°C (depending on seat material and pressure)
  • 圧力定格: PN10/16, Class 150
  1. 応用
  • Suitable Media: Water, air, oils, gases, weak corrosive liquids, vacuum services
  • Typical Industries: Water treatment, HVAC, chemical processing, marine, food and beverage, pulp and paper
  • Installation: Must be clamped between two pipe flanges (wafer design does not have threaded inserts for dead-end service)
  1. Technical Parameters (Typical Range)

パラメータ

仕様

Nominal Diameter (DN)

DN50 – DN600 (larger sizes available up to DN2000)

圧力定格

PN10 / PN16 / Class 150

Shell Test Pressure

1.5 x PN (e.g., 24 bar for PN16)

Seat Test Pressure

1.1 x PN (e.g., 17.6 bar for PN16)

Leakage Rate

Zero Leakage (Bubble Tight) – ISO 5208 Rate A / ANSI Class VI

Operating Temperature

-40°C to +180°C (dependent on seat elastomer)

Vacuum Service

Suitable for full industrial vacuum

Flow Characteristic

Approximately linear, low pressure drop

Direction of Flow

Bi-directional

Mounting Flange

ISO 5211 top flange for direct actuator mounting

  1. Materials of Construction

Component

Material Options

Notes

Ductile Iron (GGG40/GGG50) / Cast Iron / Carbon Steel (WCB) / Stainless Steel (CF8/CF8M)

Wafer design – shorter body length, centering lugs for alignment

ディスク

Stainless Steel (CF8/CF8M/316) / Ductile Iron with Nylon Coating / Bronze

Streamlined design for high Cv

Stainless Steel (416/304/316/420) / 17-4PH

One-piece thru-shaft design, anti-blowout

Seat (Cartridge Type)

Composite Construction:

Modular design with metal reinforcement ring

 

– Sealing Material: EPDM / NBR / Viton / PTFE

Encapsulated rubber or PTFE

 

– Support Ring: Stainless Steel / Phenolic

Prevents extrusion and deformation

Bushings / Bearings

PTFE / Bronze / Reinforced PTFE

Low friction, absorbs side thrust

Stem Seals

O-Rings (EPDM/NBR) + Dirt Wiper

Multiple sealing, prevents external contamination

  1. Cartridge Seat Features & Benefits

その Cartridge Seat design is a key feature of this valve, offering significant advantages over conventional lined or booted seats.

Feature

Benefit

Modular / Pre-Assembled Design

Seat is a self-contained unit (sealing material bonded to a rigid metal/phenolic ring).

Field Replaceable

Seat can be replaced without removing the valve body from the pipeline. Only the disc and stem need to be removed.

Metal-Reinforced Construction

Stainless steel or rigid backing ring prevents seat distortion, deformation, and blowout under high pressure, vacuum, or thermal cycling.

Consistent Low Torque

Seat dynamics are not dependent on flange compression. Provides uniform, low operating torque throughout valve life.

Extrusion Resistance

Rigid support ring eliminates seat extrusion into the flow path, extending service life (up to 10x longer than standard seats).

Isolation of Body/Stem

The cartridge seat completely isolates the valve body and stem from the line media, preventing corrosion of metal parts.

  1. Sealing Mechanism
  • Primary Seal: Formed by preloaded contact between the precision-machined disc hub and the flatted sealing surfaces of the cartridge seat.
  • Secondary Seal: Achieved by an engineered interference fit of the stem through the seat, providing additional sealing integrity around the shaft.
  1. Dimensions & Weights (Reference Values – Wafer Type, PN16)

*Note: Dimensions vary by manufacturer. The following are based on industry standards (EN 558 Series 20). Wafer bodies are shorter than lugged bodies. Request certified drawing for exact dimensions. *

DN (mm)

L (Face-to-Face) mm

D (Flange Dia.) mm

H (approx. open) mm

Body Length (L1) mm

Weight (approx.) kg

50

43

165

150

32

2.5

65

46

185

165

32

3.2

80

46

200

180

32

4.5

100

52

220

210

37

6.0

125

56

250

235

41

8.0

150

56

285

260

41

9.0

200

60

340

310

46

15.0

250

68

405

360

51

24.0

300

78

460

420

56

35.0

350

78

520

470

56

48.0

400

102

580

520

60

72.0

450

114

640

570

67

98.0

500

127

715

620

70

125.0

600

154

840

740

80

195.0

*(Note: Body length (L1) is shorter for wafer style; weight is typically 10-15% less than lugged version due to absence of threaded inserts and shorter body.)*

  1. テスト
  • Shell Test: 1.5 x rated pressure – No visible leakage.
  • Seat Test: 1.1 x rated pressure (bi-directional) – Bubble tight shut-off (Rate A).
  • Vacuum Test: Suitable for full vacuum service (e.g., 0.08 MPa).
  1. Options & Accessories
  • 手術: Hand lever (with infinite positioning), Worm Gearbox (with handwheel), Pneumatic Actuator (double-acting or spring return), Electric Actuator.
  • Position Indication: Mechanical visual indicator, limit switch boxes, positioners.
  • Stem Extension: For buried or insulated lines.
  • Anti-Static Device: Per ISO 5211.
  • Fire-Safe Design: Optionally available to API 607.
  1. Standards & Certifications

カテゴリ

標準

バルブ設計

ISO 10631 / EN 593 / API 609 / MSS SP-67

対面

EN 558 / API 609 / ISO 5752

Flange Connection

EN 1092-2, ASME B16.5, JIS B2220

Top Flange

ISO 5211

テスト

EN 12266-1, API 598, ISO 5208

Potable Water

WRAS / KTW (for EPDM seats)

Fire Safety

API 607 (Optional)

  1. Installation Notes (Wafer Type)
  1. Centering: Wafer valves rely on the pipe flanges for centering. Ensure valve is centered between flanges before tightening bolts.
  2. Gaskets: Cartridge seat acts as the gasket between flanges; no additional gaskets are required.
  3. Dead-End Service: Not suitable for dead-end service. Wafer valves must be installed between two flanges.
  4. Bolt Length: Use longer bolts to pass through both flanges and the valve body.
  1. Ordering Information

To ensure correct selection, please specify:

  • バルブタイプ: Wafer Concentric Butterfly Valve with Cartridge Seat
  • Size (DN / Inch)
  • Pressure Rating (PN / Class)
  • Seat Material (EPDM, NBR, Viton, PTFE)
  • Disc Material (SS304, SS316, etc.)
  • Body Material (Ductile Iron, Carbon Steel, etc.)
  • Operation Required (Lever, Gearbox, Actuator)
  • Flange Standard (EN 1092-2, ASME B16.5, etc.)
  • Any Special Requirements (Fire-safe, Anti-static, etc.)

This data sheet is a guideline based on standard industry practice for cartridge seat wafer concentric butterfly valves. Always refer to the manufacturer’s certified drawings for exact dimensions and ratings.

保証:

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