Technical Datasheet
Product Name: Pneumatic Y Pattern Bellows Seal Globe Valve
Model: DN40-PN16-RF Pneumatic Y Pattern Bellows Seal Globe Valve
- General Information
Item | Spécification |
Type de vanne | Y Pattern Globe Valve (Oblique Pattern, Rising Stem) with Pneumatic Actuator |
Taille nominale | DN40 (1-1/2 inches) |
Pression nominale | PN16 (Class 150) |
Connection Type | Flanged Ends with Raised Face (RF) |
Special Design | Bellows Seal (Hermetic stem sealing) |
Body / Bonnet Material | Cast Steel / Stainless Steel (Typically WCB / CF8 / CF8M, to be specified) |
Actuation Type | Pneumatic Actuator (Spring Return / Double Acting, to be specified) |
Control Type | On-Off / Modulating (to be specified) |
- Technical Specifications
Item | Spécification |
Pression nominale | PN16 (16 bar / 232 psi) |
Shell Test Pressure | 24 bar (2.4 MPa / 348 psi) |
Seal Test Pressure | 17.6 bar (1.76 MPa / 255 psi) |
Design Temperature | -29°C to +425°C (Depending on body and seat materials) |
Applicable Media | Steam, Thermal Oil, Water, Gas, Corrosive Fluids, and applications requiring zero fugitive emissions |
Flow Path | Y Pattern (Oblique) – Reduced flow resistance compared to standard globe valves |
Leakage Rate | Class V / Class VI per API 598 / FCI 70-2 (Metal seat) or Class VI(Soft seat optional) |
- Pneumatic Actuator Specifications
Item | Spécification |
Actuator Type | Pneumatic Diaphragm / Piston Type (to be specified) |
Actuation Mode | Spring Return (Fail Safe: Fail Open / Fail Closed) or Double Acting(No fail-safe) |
Air Supply Pressure | 4–7 bar (60–100 psi) (Typical) |
Control Signal | On-Off: 3/2 or 5/2 solenoid valve; Modulating: 4–20 mA input / positioner |
Accessories | Solenoid Valve, Positioner (Analog / Digital), Limit Switches, Air Filter Regulator, Lockout Valve (as specified) |
Position Feedback | Mechanical or Proximity Limit Switches / 4–20 mA Position Transmitter |
Manual Override | Handwheel or Manual Lever (Optional) |
Enclosure Protection | IP65 / IP67 / NEMA 4 / NEMA 7 (Explosion-proof optional) |
- Main Material of Parts
Part Name | Matériel | Material Grade (Reference) |
Corps | Cast Carbon Steel / SS | ASTM A216 WCB / A351 CF8 (304) / CF8M (316) |
Bonnet | Cast Carbon Steel / SS | ASTM A216 WCB / A351 CF8 / CF8M |
Disc / Plug | Stainless Steel + Hard-facing | 13Cr (AISI 410) / F304 / F316 with Stellite 6 hard-facing (optional) |
Tige | Stainless Steel | ASTM A276 410 / 304 / 316 |
Bellows Assembly | Stainless Steel | ASTM A240 304 / 316L (Multi-ply, fully welded) |
Seat Ring | Stainless Steel + Hard-facing | 13Cr / 304 / 316 with Stellite 6 hard-facing (integral or welded) |
Gland Packing | Flexible Graphite | High-density graphite with anti-extrusion rings |
Gasket | Spiral Wound / Graphite | 304SS + Flexible Graphite / PTFE |
Bonnet Bolts / Studs | Alloy Steel / SS | ASTM A193 B7 / A193 B8 |
Flange Gasket Surface | Raised Face (RF) per ASME B16.5 / EN 1092-1 | – |
Actuator Yoke / Bracket | Carbon Steel / Stainless Steel | Painted Carbon Steel / SS304 / SS316 |
Actuator Body | Aluminum / Stainless Steel | Anodized Aluminum / CF8M |
- Main Dimensions & Connection Data (Unit: mm)
*Note: Flange dimensions conform to ASME B16.5 (Class 150) or EN 1092-1 (PN16).*
Taille (DN) | Flange Standard | Face to Face (End to End) (L) | Flange OD (D) | Bolt Circle Dia (K) | Center to Top Height (H) approx. (without actuator) | Actuator Height (H1) approx. | Overall Height (H + H1) approx. |
DN40 | ASME B16.5 Class 150 | 200 mm (Y Pattern typical) | 127 mm | 98.5 mm | Varies by design | Varies by actuator size | Varies by design |
DN40 | EN 1092-1 PN16 | 200 mm (Y Pattern typical) | 150 mm | 110 mm | Varies by design | Varies by actuator size | Varies by design |
Note: Dimensions above are typical. Overall height increases significantly with pneumatic actuator. Final dimensions should be based on approved manufacturer drawings.
- Applicable Design Standards
- Valve Design & Manufacture: BS 1873 / API 623 / ASME B16.34
- Face-to-Face Dimensions: ASME B16.10 / EN 558 (Y pattern specific)
- Flange Dimensions: ASME B16.5 (Class 150) / EN 1092-1 (PN16)
- Pressure-Temperature Rating: ASME B16.34 / EN 1092-1
- Inspection & Testing: API 598 / EN 12266
- Bellows Design: ISO 15761 / BS 6364
- Actuator Mounting: ISO 5211 / VDI/VDE 3845
- Fugitive Emissions: ISO 15848-1 (Optional)
- Control Valve Testing: IEC 60534 / FCI 70-2 (for modulating service)
- Product Features
- Y Pattern (Oblique) Design: Angled seat and stem design significantly reduces flow resistance (lower pressure drop) compared to standard globe valves, ideal for applications requiring continuous flow with throttling capability.
- Bellows Seal: Fully welded stainless steel bellows provides a hermetic seal, eliminating fugitive emissions and ensuring zero stem leakage—critical for steam, thermal oil, and hazardous media applications.
- Pneumatic Actuation: Enables remote, automated operation for on-off or modulating control, improving system efficiency and safety.
- Fail-Safe Operation (Spring Return): Spring-return actuators ensure valve returns to a safe position (fail-open or fail-closed) upon loss of air supply, providing critical safety protection.
- Raised Face Flanged Ends: Standard RF flanges ensure reliable, leak-free connections compatible with ASME or EN piping systems.
- PN16 Pressure Rating: Suitable for low to medium pressure applications commonly found in steam distribution, HVAC, and industrial processing.
- Hard-Faced Trim (Optional): Stellite hard-facing on seat and disc surfaces provides excellent wear resistance and tight shut-off for demanding services.
- ISO 5211 Mounting Pad: Standardized mounting interface ensures easy actuator installation, alignment, and maintenance.
- Accessories Ready: Designed to accommodate solenoid valves, positioners, limit switches, and air filter regulators for complete automation packages.
Remarks:
- Material Selection: Specify body material based on media:
- WCB: Water, oil, steam, non-corrosive services
- CF8 (304): Mildly corrosive services
- CF8M (316): Highly corrosive services, chlorides, and marine applications
- Actuator Selection: Specify actuation mode:
- Spring Return (Fail Closed): Air to open, spring to close
- Spring Return (Fail Open): Air to close, spring to open
- Double Acting: No fail-safe, requires air supply to both open and close
- Control Type: Specify whether the valve is for on-off service (solenoid valve control) or modulating service (positioner with 4–20 mA signal).
- Accessoires: Specify required accessories for complete automation:
- Solenoid valve (voltage: 24VDC, 110VAC, 220VAC, etc.)
- Positioner (analog 4–20 mA / digital / HART / Profibus)
- Limit switches (mechanical / proximity / inductive)
- Air filter regulator (with pressure gauge)
- Fugitive Emissions: For applications with strict environmental compliance, specify ISO 15848-1 certification.
- For specific dimensional data, actuator sizing, torque requirements, and wiring diagrams, please refer to the official certified drawings and actuator assembly documentation from the manufacturer.
GARANTIE :
SAVVY VALVES s'engage à fournir des produits d'une qualité exceptionnelle et un service après-vente sans souci. Nos vannes sont garanties pour une durée de vie minimale de 12 mois, période durant laquelle nous fournissons gratuitement toutes les pièces de rechange nécessaires et des instructions d'entretien détaillées. Pendant la période de garantie, en cas de dommage non causé par l'homme, nous remplaçons gratuitement les composants et fournissons une assistance technique professionnelle. Après l'expiration de la garantie, seuls les pièces de rechange sont à votre charge, tout en bénéficiant de services de maintenance à prix réduits. Notre objectif est d'aider nos clients à réduire leurs coûts d'exploitation et à optimiser leur production grâce à une qualité fiable et un service après-vente complet. Qu'il s'agisse de questions techniques ou de besoins de maintenance, notre équipe d'experts répondra rapidement pour garantir le fonctionnement optimal de votre système de vannes.