Technical Datasheet
Product Name: Pneumatic Y Pattern Bellows Seal Globe Valve
Model: DN40-PN16-RF Pneumatic Y Pattern Bellows Seal Globe Valve
- General Information
Item | 사양 |
밸브 유형 | Y Pattern Globe Valve (Oblique Pattern, Rising Stem) with Pneumatic Actuator |
공칭 크기 | DN40 (1-1/2 inches) |
압력 등급 | PN16 (Class 150) |
Connection Type | Flanged Ends with Raised Face (RF) |
Special Design | Bellows Seal (Hermetic stem sealing) |
Body / Bonnet Material | Cast Steel / Stainless Steel (Typically WCB / CF8 / CF8M, to be specified) |
Actuation Type | Pneumatic Actuator (Spring Return / Double Acting, to be specified) |
Control Type | On-Off / Modulating (to be specified) |
- Technical Specifications
Item | 사양 |
압력 등급 | PN16 (16 bar / 232 psi) |
Shell Test Pressure | 24 bar (2.4 MPa / 348 psi) |
Seal Test Pressure | 17.6 bar (1.76 MPa / 255 psi) |
Design Temperature | -29°C to +425°C (Depending on body and seat materials) |
Applicable Media | Steam, Thermal Oil, Water, Gas, Corrosive Fluids, and applications requiring zero fugitive emissions |
Flow Path | Y Pattern (Oblique) – Reduced flow resistance compared to standard globe valves |
Leakage Rate | Class V / Class VI per API 598 / FCI 70-2 (Metal seat) or Class VI(Soft seat optional) |
- Pneumatic Actuator Specifications
Item | 사양 |
Actuator Type | Pneumatic Diaphragm / Piston Type (to be specified) |
Actuation Mode | Spring Return (Fail Safe: Fail Open / Fail Closed) or Double Acting(No fail-safe) |
Air Supply Pressure | 4–7 bar (60–100 psi) (Typical) |
Control Signal | On-Off: 3/2 or 5/2 solenoid valve; Modulating: 4–20 mA input / positioner |
Accessories | Solenoid Valve, Positioner (Analog / Digital), Limit Switches, Air Filter Regulator, Lockout Valve (as specified) |
Position Feedback | Mechanical or Proximity Limit Switches / 4–20 mA Position Transmitter |
Manual Override | Handwheel or Manual Lever (Optional) |
Enclosure Protection | IP65 / IP67 / NEMA 4 / NEMA 7 (Explosion-proof optional) |
- Main Material of Parts
Part Name | 재료 | Material Grade (Reference) |
몸 | Cast Carbon Steel / SS | ASTM A216 WCB / A351 CF8 (304) / CF8M (316) |
Bonnet | Cast Carbon Steel / SS | ASTM A216 WCB / A351 CF8 / CF8M |
Disc / Plug | Stainless Steel + Hard-facing | 13Cr (AISI 410) / F304 / F316 with Stellite 6 hard-facing (optional) |
줄기 | Stainless Steel | ASTM A276 410 / 304 / 316 |
Bellows Assembly | Stainless Steel | ASTM A240 304 / 316L (Multi-ply, fully welded) |
Seat Ring | Stainless Steel + Hard-facing | 13Cr / 304 / 316 with Stellite 6 hard-facing (integral or welded) |
Gland Packing | Flexible Graphite | High-density graphite with anti-extrusion rings |
Gasket | Spiral Wound / Graphite | 304SS + Flexible Graphite / PTFE |
Bonnet Bolts / Studs | Alloy Steel / SS | ASTM A193 B7 / A193 B8 |
Flange Gasket Surface | Raised Face (RF) per ASME B16.5 / EN 1092-1 | – |
Actuator Yoke / Bracket | Carbon Steel / Stainless Steel | Painted Carbon Steel / SS304 / SS316 |
Actuator Body | Aluminum / Stainless Steel | Anodized Aluminum / CF8M |
- Main Dimensions & Connection Data (Unit: mm)
*Note: Flange dimensions conform to ASME B16.5 (Class 150) or EN 1092-1 (PN16).*
크기(DN) | Flange Standard | Face to Face (End to End) (L) | Flange OD (D) | Bolt Circle Dia (K) | Center to Top Height (H) approx. (without actuator) | Actuator Height (H1) approx. | Overall Height (H + H1) approx. |
DN40 | ASME B16.5 Class 150 | 200 mm (Y Pattern typical) | 127 mm | 98.5 mm | Varies by design | Varies by actuator size | Varies by design |
DN40 | EN 1092-1 PN16 | 200 mm (Y Pattern typical) | 150 mm | 110 mm | Varies by design | Varies by actuator size | Varies by design |
Note: Dimensions above are typical. Overall height increases significantly with pneumatic actuator. Final dimensions should be based on approved manufacturer drawings.
- Applicable Design Standards
- Valve Design & Manufacture: BS 1873 / API 623 / ASME B16.34
- Face-to-Face Dimensions: ASME B16.10 / EN 558 (Y pattern specific)
- Flange Dimensions: ASME B16.5 (Class 150) / EN 1092-1 (PN16)
- Pressure-Temperature Rating: ASME B16.34 / EN 1092-1
- Inspection & Testing: API 598 / EN 12266
- Bellows Design: ISO 15761 / BS 6364
- Actuator Mounting: ISO 5211 / VDI/VDE 3845
- Fugitive Emissions: ISO 15848-1 (Optional)
- Control Valve Testing: IEC 60534 / FCI 70-2 (for modulating service)
- Product Features
- Y Pattern (Oblique) Design: Angled seat and stem design significantly reduces flow resistance (lower pressure drop) compared to standard globe valves, ideal for applications requiring continuous flow with throttling capability.
- Bellows Seal: Fully welded stainless steel bellows provides a hermetic seal, eliminating fugitive emissions and ensuring zero stem leakage—critical for steam, thermal oil, and hazardous media applications.
- Pneumatic Actuation: Enables remote, automated operation for on-off or modulating control, improving system efficiency and safety.
- Fail-Safe Operation (Spring Return): Spring-return actuators ensure valve returns to a safe position (fail-open or fail-closed) upon loss of air supply, providing critical safety protection.
- Raised Face Flanged Ends: Standard RF flanges ensure reliable, leak-free connections compatible with ASME or EN piping systems.
- PN16 Pressure Rating: Suitable for low to medium pressure applications commonly found in steam distribution, HVAC, and industrial processing.
- Hard-Faced Trim (Optional): Stellite hard-facing on seat and disc surfaces provides excellent wear resistance and tight shut-off for demanding services.
- ISO 5211 Mounting Pad: Standardized mounting interface ensures easy actuator installation, alignment, and maintenance.
- Accessories Ready: Designed to accommodate solenoid valves, positioners, limit switches, and air filter regulators for complete automation packages.
Remarks:
- Material Selection: Specify body material based on media:
- WCB: Water, oil, steam, non-corrosive services
- CF8 (304): Mildly corrosive services
- CF8M (316): Highly corrosive services, chlorides, and marine applications
- Actuator Selection: Specify actuation mode:
- Spring Return (Fail Closed): Air to open, spring to close
- Spring Return (Fail Open): Air to close, spring to open
- Double Acting: No fail-safe, requires air supply to both open and close
- Control Type: Specify whether the valve is for on-off service (solenoid valve control) or modulating service (positioner with 4–20 mA signal).
- 부속품: Specify required accessories for complete automation:
- Solenoid valve (voltage: 24VDC, 110VAC, 220VAC, etc.)
- Positioner (analog 4–20 mA / digital / HART / Profibus)
- Limit switches (mechanical / proximity / inductive)
- Air filter regulator (with pressure gauge)
- Fugitive Emissions: For applications with strict environmental compliance, specify ISO 15848-1 certification.
- For specific dimensional data, actuator sizing, torque requirements, and wiring diagrams, please refer to the official certified drawings and actuator assembly documentation from the manufacturer.
보증:
SAVVY VALVES는 탁월한 제품 품질과 안심할 수 있는 애프터서비스를 제공하기 위해 최선을 다하고 있습니다. 당사 밸브는 최소 12개월의 서비스 수명을 보장하며, 이 기간 동안 필요한 모든 예비 부품과 자세한 유지보수 지침을 무상으로 제공합니다. 보증 기간 내에 인위적인 손상이 아닌 다른 원인으로 인한 손상이 발생할 경우, 무상으로 부품을 교체하고 전문 기술 지원을 제공합니다. 보증 기간이 만료된 후에는 예비 부품 비용만 지불하시면 되며, 할인된 유지보수 서비스 혜택도 누리실 수 있습니다. 당사의 목표는 신뢰할 수 있는 품질과 포괄적인 애프터서비스를 통해 고객의 운영 비용을 절감하고 생산 효율성을 향상시키는 것입니다. 기술 문의나 유지보수가 필요하시면 언제든지 전문가 팀이 신속하게 대응하여 밸브 시스템이 항상 최적의 성능을 유지하도록 보장합니다.