1/2″-300LB BW Ends Cryogenic Bellows Seal Gate Valve

1/2″-300LB BW Ends Cryogenic Bellows Seal Gate Valve

Valve Type Gate Valve (Bolted Bonnet, Rising Stem, Bellows Seal)
Nominal Size 1/2 Inch (DN15)
Pressure Rating Class 300 LB (PN50)
End Connection Butt-Weld Ends (BW) per ASME B16.25
Body Material ASTM A182 F316L (Austenitic Stainless Steel)
Design Standard API 602 / ASME B16.34 / BS 5352

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Technical Data Sheet: 1/2″-300LB BW Ends Cryogenic Bellows Seal Gate Valve (F316L)

Item

Spécification

Product Name

Cryogenic Bellows Seal Gate Valve / Low Temperature Bellows Gate Valve

Type de vanne

Gate Valve (Bolted Bonnet, Rising Stem, Bellows Seal)

Taille nominale

1/2 Inch (DN15)

Pression nominale

Class 300 LB (PN50)

End Connection

Butt-Weld Ends (BW) per ASME B16.25

Matériau du corps

ASTM A182 F316L (Austenitic Stainless Steel)

Design Standard

API 602 / ASME B16.34 / BS 5352

General Description

The 1/2″-300LB Cryogenic Bellows Seal Gate Valve is specifically designed for service in low-temperature applications requiring zero leakage, such as handling liquefied gases (LNG, LN₂, LOX, LAr). Constructed entirely from ASTM A182 F316L stainless steel, this valve ensures excellent toughness and ductility at cryogenic temperatures down to -196°C . It features an extended bonnet (long neck) design combined with a metal bellows seal to protect the packing and stem seals from extreme cold while providing absolute containment of the medium. The butt-weld ends provide a permanent, leak-free connection suitable for critical cryogenic service .

Technical Parameters

Paramètre

Value / Range

Remarques

Pression nominale

Class 300 LB (PN50 / 5.0 MPa)

Working pressure per ASME B16.34

Taille nominale

1/2 Inch (DN15)

Design Temperature

-196°C to +80°C

Suitable for cryogenic media down to -196°C (LNG, LN₂)

Applicable Media

LNG, LN₂, LO₂, LAr, LC₂H₄

Liquefied natural gas, nitrogen, oxygen, argon, ethylene

Connection Type

Butt-Weld Ends (BW)

Per ASME B16.25 / ASME B36.19M

Mécanisme d'étanchéité

Bellows Seal + Packing

Double sealing system for zero leakage

Opération

Handwheel

Manual rising stem

Special Feature

Extended Bonnet + Bellows Seal

Protects packing from freezing; ensures zero fugitive emissions

Materials of Construction

All pressure-containing parts are manufactured from ASTM A182 F316L austenitic stainless steel, specifically selected for its superior low-temperature toughness and corrosion resistance.

Composant

Material (ASTM)

Remarques

Corps

ASTM A182 F316L

Austenitic Stainless Steel (0.03% max Carbon)

Bonnet / Valve Cover

ASTM A182 F316L

Extended bonnet design for cryogenic service

Gate / Wedge

ASTM A182 F316L

Solid wedge, fully guided

Tige

ASTM A182 F316L

Rising stem, roll-threaded for strength

Bellows Assembly

ASTM A182 F316L

Metal bellows for zero leakage sealing

Seat Ring

Integral with Body / Deposit welded

Stellite hardfacing optional for extended life

Body-Bonnet Gasket

Spiral Wound, 304SS + Flexible Graphite

Ensures leak-tight seal at low temperatures

Bolting (Studs)

ASTM A193 Grade B8 (Class 2)

Stainless steel, strain-hardened

Bolting (Nuts)

ASTM A194 Grade 8

Stainless steel

Packing

Flexible Graphite

Secondary seal, low fugitive emissions

Packing Gland

ASTM A182 F316L

Yoke / Support

ASTM A182 F316L

Stem Nut

Copper Alloy / Bronze

Handwheel

Carbon Steel / Malleable Iron

ASTM A197 / A47

Dimensional Data

*Note: Dimensions are typical for 1/2″ Class 300 BW bellows seal gate valve with F316L body. For exact installation dimensions, refer to manufacturer’s certified drawing.*

Dimension

Value (mm)

Value (inches)

Remarks / Standard

Face-to-Face Length (L)

140 mm

5.51″

For BW ends, Class 300, 1/2″ (per API 602 / manufacturer data)

Overall Height (H) – Closed

200-210 mm

~ 8.0″

From centerline of valve to top of handwheel (approx.)

Extended Bonnet Height (B)

150-180 mm (typical)

6.0-7.0″

From body centerline to bottom of packing flange

Handwheel Diameter (W)

120-140 mm

4.7-5.5″

Weld End OD (A)

21.3 mm

0.84″

Per ASME B16.25 (Schedule 40S typical)

Weld End Wall Thickness (t)

3.73 mm

0.147″

Per ASME B36.19M (Schedule 40S)

Approx. Weight

9-10 kg

~ 20-22 lbs

Slightly heavier than standard due to bellows assembly

Applicable Standards

  • Design & Manufacture: API 602, ASME B16.34, BS 5352
  • Bellows Design: ISO 15848 (Fugitive Emission Standards)
  • Face-to-Face Dimensions: ASME B16.10 (for BW ends, refer to manufacturer)
  • Butt-Weld Ends: ASME B16.25 / ASME B36.19M
  • Pressure-Temperature Rating: ASME B16.34 (F316L Group 2)
  • Inspection & Testing: API 598, ISO 5208
  • Cryogenic Testing: ISO 28921 (Low temperature valve testing)
  • Material Certification: EN 10204 Type 3.1 (Mill Certificates with traceability)
  • Low-Temperature Impact Testing: Per ASME B16.34 / ASTM A370 (Charpy V-Notch at -196°C)

Key Features & Applications

Key Features:

  • F316L Austenitic Stainless Steel: Provides exceptional toughness, ductility, and corrosion resistance at cryogenic temperatures as low as -196°C .
  • Bellows Seal Design: Metal bellows assembly provides zero-leakage stem sealing, eliminating fugitive emissions and preventing介质 loss .
  • Extended Bonnet with Bellows + Packing Double Seal: The long neck raises the stuffing box away from the cold line, ensuring the packing remains above freezing. The bellows provides primary seal, with packing as secondary backup .
  • Zero Leakage Performance: Bellows seal eliminates the need for gland packing adjustments and ensures compliance with ISO 15848 fugitive emission standards .
  • Low-Temperature Toughness: All F316L components are impact-tested at -196°C to guarantee resistance to brittle fracture .
  • Leak-Free Construction: Butt-weld ends eliminate flange leakage paths, critical for cryogenic service.
  • Long Service Life: Bellows design eliminates stem seal wear, significantly extending valve life in cyclic service .
  • Full Traceability: Material test reports (MTRs) available per EN 10204 3.1.

Main Applications:

  • LNG (Liquefied Natural Gas) Plants and Terminals
  • Air Separation Units (LOX, LIN, LAr)
  • Ethylene and Petrochemical Cryogenic Processes
  • Storage and Transportation of Cryogenic Liquids
  • Hydrogen Liquefaction (LH₂) Facilities (subject to material compatibility review)
  • Critical Service Applications Requiring Zero Fugitive Emissions

Ordering Information

When ordering, please specify:

  1. Product: 1/2″ Cryogenic Bellows Seal Gate Valve
  2. Pression nominale : Class 300 LB
  3. Connexion finale : Soudure bout à bout (BW) selon ASME B16.25
  4. Matériau du corps : ASTM A182 F316L (for -196°C service)
  5. Bellows Material: ASTM A182 F316L
  6. Test Requirements: API 598, with Impact Test at -196°C per ASME B16.34
  7. Fugitive Emission Test: ISO 15848 (optional)
  8. Media: LNG / LN₂ / LO₂ / etc.
  9. Certification: EN 10204 Type 3.1 Material Certificates required

Notes:

  • This datasheet is based on API 602, ASME B16.34, and common industry practice for cryogenic bellows seal valves .
  • F316L material provides optimum performance for services below -101°C due to its low carbon content and fully austenitic structure.
  • For oxygen service (LOX), special cleaning and degreasing procedures are required (refer to ASTM G93).
  • Bellows seal valves are recommended for critical applications requiring zero fugitive emissions and maximum reliability .
  • Always consult the manufacturer’s certified dimensional drawing for installation and ensure weld end schedule matches mating pipe.

GARANTIE :

SAVVY VALVES s'engage à fournir des produits d'une qualité exceptionnelle et un service après-vente sans souci. Nos vannes sont garanties pour une durée de vie minimale de 12 mois, période durant laquelle nous fournissons gratuitement toutes les pièces de rechange nécessaires et des instructions d'entretien détaillées. Pendant la période de garantie, en cas de dommage non causé par l'homme, nous remplaçons gratuitement les composants et fournissons une assistance technique professionnelle. Après l'expiration de la garantie, seuls les pièces de rechange sont à votre charge, tout en bénéficiant de services de maintenance à prix réduits. Notre objectif est d'aider nos clients à réduire leurs coûts d'exploitation et à optimiser leur production grâce à une qualité fiable et un service après-vente complet. Qu'il s'agisse de questions techniques ou de besoins de maintenance, notre équipe d'experts répondra rapidement pour garantir le fonctionnement optimal de votre système de vannes.

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