2″-900LB 2-Piece Cryogenic Floating Ball Valve

TECHNICAL DATA SHEET

Product Name: 2-inch 900LB 2-Piece Cryogenic Floating Ball Valve
Model/Specification: 2″-900LB-CRYO-2PC-RTJ
Type de vanne : 2-Piece Floating Ball Valve (Cryogenic Service)
Connection Type: RTJ Flanged (Ring Type Joint) – ASME B16.5
Matériau du corps : Stainless Steel – ASTM A182 F316

1. Basic Design Parameters

2. Technical Specifications

3. Material of Construction (F316 Stainless Steel)

4. Main Dimensions & Connection Details

Note: Dimensions for 2″ Class 900 RTJ Flanged Cryogenic Ball Valve. Based on ASME B16.10, API 6D, and industry standards for cryogenic extended bonnet.

4.1 End-to-End Dimensions (Face-to-Face – RTJ)

Note: Height (H) includes extended bonnet for cryogenic service. Weight depends on actuator/gearbox choice.

4.2 RTJ Flange Details (Per ASME B16.5 – Class 900)

4.3 Extended Bonnet (Cryogenic Feature)

• Extension Length: Designed to keep stem packing above frost line (typically 200-300 mm for 2″ valve at -196°C).
• Drip Plate: Included to prevent ice formation on body/bonnet joint.
• Heat Transfer Design: Narrow clearance between stem and bonnet ID ensures packing near ambient temperature.
• Material: F316 stainless steel (same as body).

5. Pressure-Temperature Rating (ASME B16.34 / Class 900)

*Material Group: Stainless Steel – ASTM A182 F316 with PCTFE/PEEK seats*

*Note: For cryogenic service (below -46°C), valves are tested and certified per BS 6364 at -196°C.*

6. Test Pressure (API 598 / BS 6364)

7. Flow Characteristics (2″ – Full Bore)

8. Features & Applications

• Key Features:
• 2-Piece Forged Body: Allows in-line maintenance of trim while providing robust, leak-free construction.
• Cryogenic Service Capability: Designed for temperatures as low as -196°C (-320°F) , suitable for LNG, LOX, LIN, and other liquefied gases.
• Extended Bonnet: Protects stem seals from extreme cold, ensuring operability and preventing ice formation.
• Floating Ball Design: Ball floats against downstream seat, providing tight, bidirectional sealing.
• RTJ Flanged Ends: Metal-to-metal ring joint seal for high-pressure and high-integrity applications.
• No-Trap Cavity Design: Relief hole in ball or self-relieving seats prevents dangerous pressure buildup due to vaporization of trapped cryogenic liquid.
• Anti-Static Device: Dissipates static charge, critical for flammable media like LNG.
• Blow-out Proof Stem: Retained within body even if gland is removed.
• Fire-Safe Design: Optional API 607 certification ensures sealing integrity in case of fire.
• BS 6364 Certification: Designed and tested to international cryogenic valve standard.
• NACE MR0175 Compliance: Optional for sour service (H₂S) environments.
• Lockable Handle / Gear: Safety lockout capability for maintenance.
• Main Applications:
• LNG (Liquefied Natural Gas): Liquefaction, storage, transportation, and regasification plants.
• Air Separation Units (ASU): Handling LOX, LIN, LAr.
• Petrochemical: Ethylene, propylene, LPG, and other cryogenic hydrocarbons.
• Industrial Gas: Cryogenic storage tanks and transfer lines.
• Refrigeration Systems: Low-temperature industrial refrigeration.
• High-Pressure Cryogenic Systems: Class 900 applications.

9. Comparison: 2-Piece vs. 3-Piece Design

*For cryogenic service, 2-piece design offers reliable performance with fewer potential leak paths.*

10. Ordering Information

Please specify when ordering:

1. Valve size: 2″ (DN50)
2. Pressure class: 900LB
3. Body material: F316 (ASTM A182 F316)
4. End connections: RTJ Flanged (ASME B16.5)
5. Seat material: PCTFE / PEEK
6. Bore type: Full Bore (Standard)
7. Operation: Lever handle / Gearbox / Pneumatic actuator / Electric actuator
8. Special requirements: Fire-safe (API 607), NACE MR0175, oxygen cleaning, PMI testing
9. Certifications: Material Test Reports (EN 10204 3.1/3.2), BS 6364 cryogenic test certificate

*Disclaimer: The above data is prepared based on common industry standards (API 608, API 6D, ASME B16.34, BS 6364) for 2-piece cryogenic floating ball valves with RTJ ends . RTJ flanges provide reliable metal-to-metal sealing at high pressures and low temperatures. Specific dimensions may vary by manufacturer. The final technical agreement and certified drawings shall prevail.*

GARANTIE :

SAVVY VALVES s'engage à fournir des produits d'une qualité exceptionnelle et un service après-vente sans souci. Nos vannes sont garanties pour une durée de vie minimale de 12 mois, période durant laquelle nous fournissons gratuitement toutes les pièces de rechange nécessaires et des instructions d'entretien détaillées. Pendant la période de garantie, en cas de dommage non causé par l'homme, nous remplaçons gratuitement les composants et fournissons une assistance technique professionnelle. Après l'expiration de la garantie, seuls les pièces de rechange sont à votre charge, tout en bénéficiant de services de maintenance à prix réduits. Notre objectif est d'aider nos clients à réduire leurs coûts d'exploitation et à optimiser leur production grâce à une qualité fiable et un service après-vente complet. Qu'il s'agisse de questions techniques ou de besoins de maintenance, notre équipe d'experts répondra rapidement pour garantir le fonctionnement optimal de votre système de vannes.