2-Piece Trunnion Ball Valve 10″-600LB

Two-Piece Forged/ Cast Steel Trunnion Mounted Ball Valve
Models: Flanged / Butt Weld, Reduced Bore / Full Bore

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توضیحات

TECHNICAL DATA SHEET

Two-Piece Forged/ Cast Steel Trunnion Mounted Ball Valve
Models: Flanged / Butt Weld, Reduced Bore / Full Bore

PRODUCT OVERVIEW

This two-piece trunnion-mounted ball valve is engineered for demanding isolation and flow control applications in oil & gas, petrochemical, chemical, power generation, and long-distance pipeline services. Featuring a robust two-piece bolted body construction with fixed ball trunnion design, it provides bidirectional bubble-tight shutoff, reduced operating torque, and extended service life under high pressure and large diameter conditions .

Key Design Features:

Two-Piece Bolted Body Construction: Robust body/bonnet bolted connection, suitable for high-pressure classes; options for ring gasket, spiral wound gasket, or lip seal ring .
Trunnion-Mounted Ball: Fixed ball design with lower trunnion support and upper anti-blowout stem; absorbs line pressure thrust, significantly reduces operating torque .
Double Block & Bleed (DBB) Capability: Standard design enables simultaneous isolation from both upstream and downstream, with cavity pressure relief and bleed functionality .
Dual Piston Effect (DPE) / Single Piston Effect (SPE) Seats: Flexible seat configurations available; Inconel®-energized springs ensure low-pressure sealing .
Fire-Safe & Anti-Static: Compliant with API 607/6FA and BS 5353; blowout-proof stem and anti-static device standard .
Low Fugitive Emission Packing: Live-loaded disc spring packing system; optional ISO 15848-1 compliance .
Full Traceability: Positive Material Identification (PMI) and EN 10204 Type 3.1 certification available.

DESIGN STANDARDS & SPECIFICATIONS

Item	Standard / Code
Design & Manufacture	API 6D, API 608, ASME B16.34, ISO 17292
Face-to-Face Dimension	ASME B16.10, API 6D
End Connections	ASME B16.5 (RF/RTJ), ASME B16.25 (BW), EN 1092-1, MSS SP-44
Pressure Testing	API 6D, API 598, ISO 5208
ایمن در برابر آتش	API 607, API 6FA, ISO 10497, BS 6755 Part 2
Fugitive Emission	ISO 15848-1, TA-Luft (optional)
آنتی استاتیک	BS 5353, ISO 17292
NACE	MR0175 / ISO 15156
SIL Rating	SIL 3 Capable (IEC 61508)
Quality System	API 6D Monogram, PED/TPED, ATEX

GENERAL TECHNICAL PARAMETERS

پارامتر	مشخصات
نوع شیر	Two-Piece Trunnion Mounted, Bolted Body, Side Entry
Size Range	DN50 ~ DN800 (2″ ~ 32″) Standard; DN900 ~ DN1400 (36″ ~ 56″) Extended
Pressure Classes	ASME Class 150, 300, 600, 900, 1500, 2500; PN10 ~ PN100
محدوده دما	-29°C ~ +120°C (Soft Seated, PTFE/RPTFE) -29°C ~ +230°C (PPL/Devlon) -40°C ~ +560°C (Metal Seated, Hardfaced)
Extended Temperature	-196°C ~ +450°C (Cryogenic/High Temp Alloys)
Service Media	Oil, natural gas, refined products, sour gas (NACE), chemical slurries, steam, high-purity gases
Flow Pattern	Full Bore (Standard), Reduced Bore (Optional)
Flow Direction	Bidirectional (Standard); Uni-directional with cavity relief (Optional)
عملیات	Manual (Lever/Gearbox), Pneumatic (DA/SR), Electric, Hydraulic, Gas-over-Oil
Mounting	ISO 5211 top flange for direct actuator mounting
Valve Function	On-Off, Isolation, Double Block & Bleed (DBB)

MATERIALS OF CONSTRUCTION

کامپوننت	Standard Material Options	یادداشت‌ها
Body & Bonnet	ASTM A216 WCB (Carbon Steel) ASTM A352 LCB/LCC (Low Temp Carbon) ASTM A351 CF8/CF8M (SS304/316) ASTM A182 F304/F316 (Forged SS) Duplex / Super Duplex (F51/F53/F55) Alloy 20 / Monel / Inconel / Hastelloy	Two-piece bolted construction; body seal: spiral wound + SS retainer / lip seal / ring gasket
توپ	ASTM A182 F304/F316 (Forged) ASTM A351 CF8/CF8M (Cast) Duplex / Super Duplex ENP (Electroless Nickel Plated) coated Tungsten Carbide / Chromium Carbide sprayed (Hard seal)	Trunnion-supported; chrome plating or hardfacing optional; mirror finish (Ra ≤ 0.4μm)
ساقه	ASTM A182 F304/F316, 17-4 PH, Duplex Inconel 625 / X-750 (High temp/corrosion)	Blowout-proof integral shoulder design; anti-static plunger
Trunnion / Lower Shaft	Same as stem material	Replaceable bearing design
Seat Rings	Soft Seal: PTFE, RPTFE (15% Glass/Carbon), PCTFE, PEEK, Nylon, Devlon, PPL Metal Seal: SS316 + Stellite 6 / Stellite 21 hardfacing; Tungsten Carbide spray; Nickel-based alloy overlay	Double Piston Effect (DPE) or Single Piston Effect (SPE) design; Inconel X-750 spring energizers for low-pressure seal
Seat Carrier	ASTM A182 F304/F316 / Duplex	Flexible lip design for thermal compensation
Stem Bearings / Bushings	Reinforced PTFE / Bronze / Carbon Graphite	Low friction, corrosion resistant, self-lubricating
Thrust Washer	PTFE / RPTFE / 17-4 PH + Stellite	Anti-extrusion, wear-resistant
Body Seal	Spiral Wound SS316/Graphite, RTJ, Lip Seal, Camprofile	Flexible graphite / PTFE filler
Stem Packing	PTFE V-Ring / Graphite Ribbon + Belleville Springs	Live-loaded, low emission; ISO 15848-1 Class B optional
Gaskets	Spiral Wound (SS316/Graphite), PTFE, Metal Reinforced	–
Bolting	ASTM A193 B7 / B8M, ASTM A320 L7 (Low Temp)	–
Nuts	ASTM A194 2H / 8M / 4 / 7	–
دستگاه ضد الکتریسیته ساکن	SS316 Spring + Plunger	Resistance ≤ 10Ω between stem/ball and body

DIMENSIONS & CONNECTIONS

5.1 Flanged Type (ASME B16.5 / API 6D) – Class 150/300/600

Unit: mm (Reference dimensions – subject to manufacturer design)

DN	NPS	کلاس ۱۵۰	Class 300	Class 600	RF Flange OD (Class 150/300/600)	Bolt Circle	Bolting	Approx. Weight (kg)
L (RF-RF)	L (RF-RF)	L (RF-RF)					کلاس ۱۵۰
50	2″	178	216	292	152 / 165 / 165	120.5 / 127 / 127	4-19 / 8-19 / 8-19	12
80	3″	203	283	356	190 / 210 / 210	152.5 / 168.5 / 168	4-19 / 8-22 / 8-22	24
100	4″	229	305	432	229 / 254 / 273	190.5 / 200 / 216	8-19 / 8-22 / 8-25	38
150	6″	394	403	559	279 / 318 / 356	241.5 / 270 / 292	8-22 / 12-22 / 12-29	82
200	8″	457	502	660	343 / 381 / 419	298.5 / 330 / 349	8-22 / 12-25 / 12-32	145
250	10″	533	568	787	406 / 445 / 508	362 / 387.5 / 419	12-25 / 16-29 / 16-35	185
300	12″	610	648	838	483 / 521 / 559	432 / 451 / 489	12-25 / 16-32 / 20-32	240
350	14″	686	762	889	533 / 584 / 603	476 / 514.5 / 527	12-29 / 20-32 / 20-35	320
400	16″	762	838	991	597 / 648 / 686	540 / 571.5 / 603	16-29 / 20-35 / 20-38	410
450	18″	864	914	1092	635 / 711 / 743	578 / 628.5 / 654	16-32 / 24-35 / 20-41	520
500	20″	914	991	1194	699 / 775 / 813	635 / 686 / 724	20-32 / 24-35 / 24-41	650
600	24″	1067	1143	1397	813 / 914 / 940	749.5 / 813 / 836	20-35 / 24-41 / 24-48	880

یادداشت‌ها:

L dimension per ASME B16.10 / API 6D Short Pattern (standard); Long pattern available upon request.
RTJ face dimensions differ; consult factory for RTJ face-to-face and flange details .
For Class 900/1500/2500, dimensions available upon request; Class 2500 available up to DN600 .

5.2 Threaded / Socket Weld Type (NPT/BSPT/SW) – Forged Steel Construction

Unit: mm (Reference dimensions)

DN	NPS	L	d (Bore)	SW Depth	Thread Length	H (Open)	W	Weight (kg)
15	½”	92	14	10	13.6	140	160	2.5
20	¾”	111	19	11	14.1	150	200	3.5
25	1″	127	25	13	16.8	170	220	5.0
32	1¼”	140	32	13	19.0	190	250	7.0
40	1½”	165	38	13	19.0	210	300	9.5
50	2″	203	51	16	22.2	240	350	14.0

Source:

PRESSURE-TEMPERATURE RATING

Soft-Seated (RPTFE/PCTFE) – ASME B16.34 Derated

Temperature (°C)	Class 150 (psi)	Class 300 (psi)	Class 600 (psi)	Class 900 (psi)	Class 1500 (psi)
-29 to +38	285	740	1480	2220	3705
+50	270	705	1410	2115	3525
+100	235	615	1230	1845	3075
+150	180	470	940	1410	2350
+200	130	340	680	1020	1700

Metal-Seated (Hardfaced) – Continuous Rating

Temperature (°C)	Max. Working Pressure (% of Class Rating)
-40 ~ +260	100%
+300	92%
+400	80%
+500	65%
+560	50%

*Note: For cryogenic service (-196°C), special extended bonnet design with PCTFE/PEEK seats required; pressure rating per BS 6364 .*

SEAT CONFIGURATION OPTIONS

Seat Type	Configuration	استاندارد	کاربرد
Double Piston Effect (DPE)	Both seats move to seal under pressure from either direction; cavity pressure self-relieving not automatic	API 6D DIB-2	Bidirectional zero leakage; trapped cavity requires external relief
Single Piston Effect (SPE)	One seat moves to seal; opposite seat self-relieves cavity pressure	API 6D DIB-1	Bidirectional; automatic cavity pressure relief
Mixed DPE/SPE	Upstream DPE, downstream SPE – or reverse	API 6D	Customized for specific flow/preferential sealing requirements
Metal-to-Metal	Hardfaced seats, no resilient insert	API 6D / 607	High temp, abrasive, fire-safe

OPERATING TORQUE (REFERENCE @ CLEAN WATER / AMBIENT)

DN	NPS	Class 150 (N·m)	Class 300 (N·m)	Class 600 (N·m)	Actuator Suggestion
50	2″	25 – 35	35 – 50	60 – 85	Manual Lever / Pneumatic
80	3″	55 – 75	80 – 110	140 – 180	Manual Lever / Gear
100	4″	95 – 125	140 – 180	240 – 300	Gearbox
150	6″	200 – 260	320 – 400	600 – 750	Gearbox / Pneumatic
200	8″	380 – 480	600 – 750	1150 – 1400	Gearbox / Pneumatic
250	10″	620 – 780	1000 – 1250	1850 – 2250	Gearbox / Pneumatic
300	12″	950 – 1150	1600 – 1950	2900 – 3500	Pneumatic / Electric
350	14″	1300 – 1600	2300 – 2800	4300 – 5200	Pneumatic / Electric
400	16″	1750 – 2150	3200 – 3900	6200 – 7500	Electric / Hydraulic

یادداشت‌ها:

Torque values are estimated for soft seats (RPTFE) with clean service media.
Safety factors: Pneumatic actuators: 1.3 – 1.5; Electric actuators: 1.5 – 2.0.
Dry gas, viscous fluids, or slurries require higher torque multipliers; consult factory.
Metal-seated valves require significantly higher torque (2x – 4x soft seat values).

CAVITY PRESSURE RELIEF & DOUBLE BLOCK AND BLEED

Cavity Overpressure Protection:

Standard floating seat design in SPE configuration provides automatic self-relief of body cavity pressure to upstream pipe when cavity pressure exceeds line pressure by set margin .
DPE configuration does not self-relieve; external relief valve required.
Optional internal check valve in ball for thermal expansion relief .

Double Block & Bleed (DBB):

Valve design certified per API 6D for DBB functionality.
Body cavity can be independently vented via bleed valve while both upstream and downstream seats maintain seal against line pressure .

CERTIFICATIONS & OPTIONAL FEATURES

Certification / Feature	Standard / Description	Availability
API 6D Monogram	API Specification 6D certification	استاندارد
ایمن در برابر آتش	API 607 / API 6FA / ISO 10497	Optional
Fugitive Emission	ISO 15848-1 Class B, TA-Luft	Optional
NACE MR0175/ISO 15156	Sour service compliance	Optional
Cryogenic Service	BS 6364, ISO 28921-1, extended bonnet	Optional
Oxygen Service	CGA G-4.1, degreased, chlorine-free packaging	Optional
PED 2014/68/EU	Category IV, Module H	Optional
ATEX 2014/34/EU	Explosive atmospheres (Zone 1/2)	Optional
SIL 3	Safety Integrity Level per IEC 61508	Capable
EN 10204 3.1/3.2	Material certification	Optional
PMI Testing	Positive Material Identification	Optional
Valve Locking Device	Padlockable handle / gearbox lock	استاندارد
Extended Stem	For insulated/cold box service	Optional
Bottom Drain / Flush	Body cavity drain/flush port	Optional

APPLICATIONS & INDUSTRY USE

Industry	Typical Service	Pressure Class	Seat Type
Oil & Gas Production	Wellhead, gathering lines, separators	Class 600–2500	Metal / PEEK
Natural Gas Transmission	Pipeline block valves, compressor stations	Class 150–600	RPTFE / PEEK
Refining & Petrochemical	Hydrocracking, catalytic cracking, coking	Class 150–1500	Metal / Graphite
Chemical Processing	Corrosive acids, caustics, solvents	Class 150–300	PTFE / Alloy 20
Power Generation	Boiler isolation, steam, condensate	Class 600–2500	Metal / Stellite
LNG / Cryogenic	Liquefaction, storage, vaporization	Class 150–600	PCTFE / PEEK
Pulp & Paper	Digester, bleaching chemicals	Class 150–300	PTFE / Titanium
Mining & Minerals	Slurry isolation, autoclave feed	Class 300–900	Metal / WC-Co
Offshore / Marine	Platform piping, FPSO, subsea	Class 150–1500	Duplex / Inconel
Hydrogen Service	High-pressure hydrogen	Class 600–1500	PEEK / Metal

SELECTION & ORDERING INFORMATION

To ensure correct valve selection for your application, please specify:

Valve Model: Q47F (Flanged Soft Seat) / Q347F (Gear) / Q47Y (Metal Seat) / Q67F (BW Ends)
ساخت بدنه: Two-piece bolted (standard) / Top entry (optional)
Size (DN/NPS): e.g., DN200 (8″)
Pressure Class: Class 150 / 300 / 600 / 900 / 1500 / 2500
End Connection: RF flange, RTJ flange, BW, NPT, BSPT, SW
جنس بدنه: WCB / LCB / CF8 / CF8M / Duplex / Alloy 20 / Special alloy
Ball/Stem Material: Matching body or upgraded per service
Seat Type & Material: Soft (RPTFE/PCTFE/PEEK) / Metal (Stellite/WC) / Fire-safe
Seat Configuration: DPE / SPE / Mixed (specify flow direction if preferential)
Design Temperature: Minimum and maximum
Service Media: Specific chemical name(s), concentration(s), presence of solids
عملیات: Manual lever / Gearbox / Pneumatic (DA/SR) / Electric / Hydraulic
Special Requirements:

API 6D Monogram
Fire-safe certification (API 607/6FA)
NACE MR0175
Cryogenic service (BS 6364)
Fugitive emission (ISO 15848-1)
Oxygen cleaning (CGA G-4.1)
Extended bonnet length
Body cavity drain/bleed valves
PMI / EN 10204 3.1 certs

ضمانت:

شرکت SAVVY VALVES متعهد به ارائه کیفیت استثنایی محصول و خدمات پس از فروش بدون نگرانی است. شیرهای ما حداقل ۱۲ ماه عمر مفید دارند که در این مدت، تمام قطعات یدکی لازم و دستورالعمل‌های دقیق تعمیر و نگهداری را به صورت رایگان ارائه خواهیم داد. در طول دوره گارانتی، در صورت بروز هرگونه آسیب غیر انسانی، قطعات را بدون هیچ هزینه‌ای تعویض کرده و پشتیبانی فنی حرفه‌ای ارائه می‌دهیم. پس از انقضای گارانتی، مشتریان فقط باید هزینه قطعات یدکی را بپردازند، در حالی که همچنان از خدمات تعمیر و نگهداری با تخفیف بهره‌مند می‌شوند. هدف ما کمک به مشتریان برای کاهش هزینه‌های عملیاتی و افزایش بهره‌وری تولید از طریق کیفیت قابل اعتماد و پشتیبانی جامع پس از فروش است. چه برای سوالات فنی و چه برای نیازهای تعمیر و نگهداری، تیم متخصص ما به سرعت پاسخ خواهد داد تا اطمینان حاصل شود که سیستم شیر شما در هر زمان عملکرد بهینه خود را حفظ می‌کند.