2″-1500LB-SW Full Welded Floating Ball Valve

Nominal Size 2″ (DN50)
Pressure Class Class 1500 (PN250 / 25.0 MPa – 26.0 MPa depending on standard)
End Connection Socket Weld (SW) — ASME B16.11
Body Construction Full welded — one piece body shell, no bolted bonnet or body flanges
Temperature Range –29°C ~ +300°C (depending on seat/packing materials)
Applicable Media High pressure water, oil, gas, steam, corrosive fluids within material limits
Face to Face ASME B16.10 (Class 1500)

تماس با ما

2″-1500LB-SW Full Welded Floating Ball Valve

Technical Data Sheet

Product: 2″ – 1500LB Socket Weld Full Welded Floating Ball Valve
Construction: Full Welded Body

Product Description

This floating ball valve features a full welded body design combined with Class 1500 pressure rating, providing exceptional structural integrity and leak tightness for high‑pressure applications. The fully welded construction eliminates bolted body joints, minimizing potential leak paths and fugitive emissions. Socket weld ends offer permanent, high‑strength connections suitable for demanding service conditions. This valve is ideal for high‑pressure oil & gas, petrochemical, power generation, and critical industrial services.

Main Technical Parameters

پارامتر	Value / Description
اندازه اسمی	2″ (DN50)
Pressure Class	Class 1500 (PN250 / 25.0 MPa – 26.0 MPa depending on standard)
End Connection	Socket Weld (SW) — ASME B16.11
ساخت بدنه	Full welded — one‑piece body shell, no bolted bonnet or body flanges
محدوده دما	–29°C ~ +300°C (depending on seat/packing materials)
Applicable Media	High‑pressure water, oil, gas, steam, corrosive fluids within material limits
Face‑to‑Face	ASME B16.10 (Class 1500)

Bill of Materials (Typical for High‑Pressure Service)

No.	Part Name	Standard Material	Optional Material
1	Body (Welded Assembly)	A105 (Carbon Steel)	A182 F316 / F304 (Stainless), A182 F22 (Chrome‑Moly)
2	توپ	A182 F316 (hardfaced option)	17‑4PH, Stellite® coated, Tungsten Carbide
3	صندلی	Reinforced PTFE / PEEK	Metal‑seated (hardfaced), Reinforced Graphite
4	ساقه	A182 F316	17‑4PH, Inconel, Monel
5	Extended Bonnet (if applicable)	A105 (welded to body)	F316, F22
6	Packing	Flexible Graphite with anti‑extrusion rings	Graphite + Inconel braid, PTFE V‑ring
7	اپراتور	Lever (with lock)	Gear operator, pneumatic/electric actuator

Note: No body gasket is required due to the full welded construction.

ویژگی‌های کلیدی

Full Welded Body

Eliminates bolted flange or bonnet joints, drastically reducing potential leak paths.
Provides superior resistance to external leakage and fugitive emissions.
Enhances structural strength and resistance to pressure surges and thermal cycling.
Compact design with reduced weight compared to bolted counterparts.

High‑Pressure Capability

Class 1500 rating suitable for demanding high‑pressure systems.
Robust wall thickness and welded construction ensure integrity under extreme conditions.

Blow‑out Proof Stem

Stem retained internally; cannot be ejected under pressure, ensuring operational safety.

High‑Performance Seating

Seats available in reinforced PTFE, PEEK, or metal‑seated designs to withstand high pressure and temperature.

Antistatic Device (Optional)

Provides electrical continuity across the valve to prevent static discharge in hazardous environments.

Fire Safe Design (Optional)

Designed per API 607 / ISO 10497; secondary metal‑to‑metal sealing after seat burnout.

Dimensions & Weight (Reference)

Final dimensions to be confirmed from certified GA drawings. Bonnet extension height varies with temperature.

Item	Dimension (mm / in)
اندازه	2″ (DN50)
Face‑to‑Face (L)	Approx. 368 mm (14.5 in) — ASME B16.10 Class 1500
Socket Weld Bore (C)	Approx. 54.0 – 54.5 mm (2.125 – 2.145 in)
Socket Depth (D)	Approx. 13 – 16 mm (0.50 – 0.63 in)
Overall Height (H) (open)	Approx. 350 – 450 mm (depending on bonnet and operator)
Approx. Weight	35 – 55 kg (varies with bonnet length and operator type)

Design & Manufacturing Standards

استاندارد	توضیحات
طراحی	API 608, API 6D, ASME B16.34
Pressure‑Temperature Rating	ASME B16.34
Face‑to‑Face	ASME B16.10
End Connections	ASME B16.11 (Socket Weld)
Inspection & Testing	API 598, ISO 5208
Fire Safe (optional)	API 607 / ISO 10497

Testing:

Shell strength test: 1.5 × rated pressure (no visible leakage)
High‑pressure seat test: 1.1 × rated pressure
Low‑pressure seat test: 0.6 MPa (for soft‑seated versions)

Ordering Information

Please specify the following for accurate quotation and manufacturing:

Operating temperature and media — determines seat material, bonnet length, and body material
Seat type — reinforced PTFE, PEEK, metal‑seated, or reinforced graphite
Body and trim materials — carbon steel, stainless steel, or chrome‑moly alloy
Actuation type — lever, gear operator, pneumatic actuator, electric actuator
Special requirements — fire safe, antistatic, NACE MR0175/MR0103, ATEX, material test reports (EN 10204 3.1), etc.

ضمانت:

شرکت SAVVY VALVES متعهد به ارائه کیفیت استثنایی محصول و خدمات پس از فروش بدون نگرانی است. شیرهای ما حداقل ۱۲ ماه عمر مفید دارند که در این مدت، تمام قطعات یدکی لازم و دستورالعمل‌های دقیق تعمیر و نگهداری را به صورت رایگان ارائه خواهیم داد. در طول دوره گارانتی، در صورت بروز هرگونه آسیب غیر انسانی، قطعات را بدون هیچ هزینه‌ای تعویض کرده و پشتیبانی فنی حرفه‌ای ارائه می‌دهیم. پس از انقضای گارانتی، مشتریان فقط باید هزینه قطعات یدکی را بپردازند، در حالی که همچنان از خدمات تعمیر و نگهداری با تخفیف بهره‌مند می‌شوند. هدف ما کمک به مشتریان برای کاهش هزینه‌های عملیاتی و افزایش بهره‌وری تولید از طریق کیفیت قابل اعتماد و پشتیبانی جامع پس از فروش است. چه برای سوالات فنی و چه برای نیازهای تعمیر و نگهداری، تیم متخصص ما به سرعت پاسخ خواهد داد تا اطمینان حاصل شود که سیستم شیر شما در هر زمان عملکرد بهینه خود را حفظ می‌کند.

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