2″-1500LB-SW Full Welded Floating Ball Valve

2″-1500LB-SW Full Welded Floating Ball Valve

Nominal Size 2″ (DN50)
Pressure Class Class 1500 (PN250 / 25.0 MPa – 26.0 MPa depending on standard)
End Connection Socket Weld (SW) — ASME B16.11
Body Construction Full welded — one piece body shell, no bolted bonnet or body flanges
Temperature Range –29°C ~ +300°C (depending on seat/packing materials)
Applicable Media High pressure water, oil, gas, steam, corrosive fluids within material limits
Face to Face ASME B16.10 (Class 1500)

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Technical Data Sheet

Product: 2″ – 1500LB Socket Weld Full Welded Floating Ball Valve
Construction: Full Welded Body

  1. Product Description

This floating ball valve features a full welded body design combined with Class 1500 pressure rating, providing exceptional structural integrity and leak tightness for high‑pressure applications. The fully welded construction eliminates bolted body joints, minimizing potential leak paths and fugitive emissions. Socket weld ends offer permanent, high‑strength connections suitable for demanding service conditions. This valve is ideal for high‑pressure oil & gas, petrochemical, power generation, and critical industrial services.

  1. Main Technical Parameters

Parameter

Value / Description

Nominale grootte

2″ (DN50)

Pressure Class

Class 1500 (PN250 / 25.0 MPa – 26.0 MPa depending on standard)

End Connection

Socket Weld (SW) — ASME B16.11

Carrosseriebouw

Full welded — one‑piece body shell, no bolted bonnet or body flanges

Temperature Range

–29°C ~ +300°C (depending on seat/packing materials)

Applicable Media

High‑pressure water, oil, gas, steam, corrosive fluids within material limits

Face‑to‑Face

ASME B16.10 (Class 1500)

  1. Bill of Materials (Typical for High‑Pressure Service)

No.

Part Name

Standard Material

Optional Material

1

Body (Welded Assembly)

A105 (Carbon Steel)

A182 F316 / F304 (Stainless), A182 F22 (Chrome‑Moly)

2

Bal

A182 F316 (hardfaced option)

17‑4PH, Stellite® coated, Tungsten Carbide

3

Stoel

Reinforced PTFE / PEEK

Metal‑seated (hardfaced), Reinforced Graphite

4

Stang

A182 F316

17‑4PH, Inconel, Monel

5

Extended Bonnet (if applicable)

A105 (welded to body)

F316, F22

6

Packing

Flexible Graphite with anti‑extrusion rings

Graphite + Inconel braid, PTFE V‑ring

7

Operator

Lever (with lock)

Gear operator, pneumatic/electric actuator

Note: No body gasket is required due to the full welded construction.

  1. Belangrijkste kenmerken
  1. Full Welded Body
  • Eliminates bolted flange or bonnet joints, drastically reducing potential leak paths.
  • Provides superior resistance to external leakage and fugitive emissions.
  • Enhances structural strength and resistance to pressure surges and thermal cycling.
  • Compact design with reduced weight compared to bolted counterparts.
  • High‑Pressure Capability
    • Class 1500 rating suitable for demanding high‑pressure systems.
    • Robust wall thickness and welded construction ensure integrity under extreme conditions.
  • Blow‑out Proof Stem
    • Stem retained internally; cannot be ejected under pressure, ensuring operational safety.
  • High‑Performance Seating
    • Seats available in reinforced PTFE, PEEK, or metal‑seated designs to withstand high pressure and temperature.
  • Antistatic Device (Optional)
    • Provides electrical continuity across the valve to prevent static discharge in hazardous environments.
  • Fire Safe Design (Optional)
    • Designed per API 607 / ISO 10497; secondary metal‑to‑metal sealing after seat burnout.
    1. Dimensions & Weight (Reference)

    Final dimensions to be confirmed from certified GA drawings. Bonnet extension height varies with temperature.

    Item

    Dimension (mm / in)

    Maat

    2″ (DN50)

    Face‑to‑Face (L)

    Approx. 368 mm (14.5 in) — ASME B16.10 Class 1500

    Socket Weld Bore (C)

    Approx. 54.0 – 54.5 mm (2.125 – 2.145 in)

    Socket Depth (D)

    Approx. 13 – 16 mm (0.50 – 0.63 in)

    Overall Height (H) (open)

    Approx. 350 – 450 mm (depending on bonnet and operator)

    Approx. Weight

    35 – 55 kg (varies with bonnet length and operator type)

    1. Design & Manufacturing Standards

    Standaard

    Beschrijving

    Ontwerp

    API 608, API 6D, ASME B16.34

    Pressure‑Temperature Rating

    ASME B16.34

    Face‑to‑Face

    ASME B16.10

    End Connections

    ASME B16.11 (Socket Weld)

    Inspection & Testing

    API 598, ISO 5208

    Fire Safe (optional)

    API 607 / ISO 10497

    Testing:

    • Shell strength test: 1.5 × rated pressure (no visible leakage)
    • High‑pressure seat test: 1.1 × rated pressure
    • Low‑pressure seat test: 0.6 MPa (for soft‑seated versions)
    1. Ordering Information

    Please specify the following for accurate quotation and manufacturing:

    1. Operating temperature and media — determines seat material, bonnet length, and body material
    2. Seat type — reinforced PTFE, PEEK, metal‑seated, or reinforced graphite
    3. Body and trim materials — carbon steel, stainless steel, or chrome‑moly alloy
    4. Actuation type — lever, gear operator, pneumatic actuator, electric actuator
    5. Special requirements — fire safe, antistatic, NACE MR0175/MR0103, ATEX, material test reports (EN 10204 3.1), etc.

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