Beschrijving
Technical Data Sheet
3-Piece Trunnion Mounted Ball Valve
Project/Item: 3-Piece Fixed Ball Valve
Valve Size: 30 inches (DN750)
Drukclassificatie: 600LB (Class 600)
- General Information
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Item
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Technical Parameter
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Remarks
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Kleptype
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3-Piece Trunnion Ball Valve
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Side Entry, Bolted Bonnet Construction
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Nominal Bore
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30 inches (DN750)
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Full Bore Design
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Pressure Class
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600 LB (Class 600)
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Corresponds to PN100
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Connection Type
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Flanged Ends (RF)
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Raised Face Flanges per ASME B16.5
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Operation Type
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Worm Gear Operator
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Essential for high-pressure/large bore valves
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Design Standard
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API 6D / ASME B16.34
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Pipeline valve design specification
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Face-to-face
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ASME B16.10
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For RF flanged ends
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Flange Standard
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ASME B16.5
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Flange dimensions and drilling
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Inspection & Test
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API 598
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Pressure test standards
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- Main Technical Parameters & Performance
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Item
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Technical Parameter
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Remarks
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Shell Test Pressure
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15.3 MPa (2220 psi)
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Hydrostatic, ambient temperature (Increased for 600LB)
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High-Pressure Seal Test
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11.2 MPa (1625 psi)
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Hydrostatic, ambient temperature (Increased for 600LB)
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Low-Pressure Seal Test
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0.5 – 0.7 MPa
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Air or Nitrogen
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Temperature Range
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-29°C ~ +200°C
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Depends on seat material selection (e.g., PTFE)
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Applicable Media
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Water, Oil, Natural Gas, Steam
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WCB body suitable for non-corrosive & mildly corrosive media
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Operator
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Turbine (Worm Gear)
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Standard; heavy-duty gearbox required
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Fire Safe Design
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API 607
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Optional; ensures sealing during fire conditions
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Antistatisch apparaat
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Yes
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Springs and balls to dissipate static charge
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Blow-out Proof Stem
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Yes
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Stem designed with an integral shoulder
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- Main Material Specifications
*(Materials remain the same – WCB Body + 316 Trim)*
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Part Name
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Material Type
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Material Grade
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Standard / Remarks
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Body / Bonnet
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Carbon Steel
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A216 WCB
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Cast steel suitable for 3-piece design
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Bal
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Stainless Steel
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A182 F316
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316 SS, may be hardened (Chrome Plated)
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Stang
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Stainless Steel
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A182 F316
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High strength, good corrosion resistance
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Seat Insert (Ring)
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Reinforced PTFE
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RPTFE / Nylon
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Or PPL (High temp version)
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Seat Support / Holder
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Stainless Steel
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A182 F316
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Supports the soft seal ring
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Springs
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Alloy Steel
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17-7PH / Inconel
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Preloads the seats for low-pressure sealing
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Studs / Bolts
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Alloy Steel
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A193 B7
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High strength alloy steel
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Nuts
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Carbon Steel
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A194 2H
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Standard heavy hex nuts
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Packing / Gasket
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Flexible Graphite / PTFE
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/
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Optional Low-Emission packing available
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- Main Dimensions (For 30″ Class 600)
Typical dimensions per ASME standards. Note: 30″ Class 600 flanges are very large and heavy. Variations may occur between manufacturers.
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Beschrijving
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Dimensions (mm)
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Dimensions (inches)
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Remarks
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Port Diameter (d)
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737
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29.0″
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Full bore (approx – actual may vary slightly by mfr)
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Flange O.D. (D)
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1092
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43.0″
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Per ASME B16.5 30″ Class 600
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Bolt Circle (D1)
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978
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38.5″
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Flange Thickness (b)
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98.6
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3.88″
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Significantly thicker for high pressure
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No. of Holes – Dia
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28 – Φ54 mm
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28 – 2.12″
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28 larger bolt holes
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Face-to-Face (L)
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1397
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55.0″
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Flanged RF to RF (ASME B16.10 for Class 600)
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Center to Top (H1)
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~950
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~37.4″
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Approx, from stem center to top of valve (larger for higher pressure)
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Gearbox Height (H2)
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~1300
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~51.2″
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Total height with gearbox (approx – heavy-duty gearbox)
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Handwheel Dia (Do)
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~1200
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~47.2″
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Reference (larger for increased torque at 600LB)
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Approx Weight (WT)
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~5500 kg
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~12125 lbs
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Estimated, cast steel body (significant increase due to pressure)
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- Design Features & Requirements
(Design features remain the same, but structural integrity is even more critical for 600LB)
- 3-Piece Bolted Body: The body consists of three parts (Body + 2 End Caps) bolted together with heavy-duty studs. This allows for easy maintenance without removing the entire valve from the pipeline, a major advantage for a large, heavy 30″ 600LB valve.
- Trunnion Mounted Ball: The ball is fixed and supported by heavy-duty upper and lower stems/bearings. This design is essential for 30″ Class 600 applications, managing high thrust loads and reducing operating torque.
- Double Piston Effect (DPE) Seats: Standard seats provide bidirectional sealing. The valve typically features automatic cavity pressure relief to protect the body in case of thermal expansion.
- Emergency Sealant Injection: The valve body is equipped with sealant injection fittings. In case of seat damage at high pressure, sealant can be injected to temporarily restore sealing.
- Antistatisch apparaat: A spring-loaded plunger/ball ensures electrical continuity between the ball, stem, and body.
- Secondary Metal Seal: In the event the soft seat is destroyed by fire, the ball will contact the metal seat support, providing a metal-to-metal seal (Fire Safe feature).
Note:
- This data sheet is based on standard ASME/API specifications for a 30″ Class 600 valve.
- 30″ Class 600 is a very high-pressure, large-diameter valve. The flange dimensions provided are per ASME B16.5. Please confirm if ASME B16.5 or ASME B16.47 (Series A or B) is required for your project, as large diameter high-pressure flanges sometimes fall under the larger flange standards.
- The gearbox dimensions, handwheel size, and overall weight are estimates and will vary significantly by manufacturer. A heavy-duty gearbox is mandatory for this pressure class. Certified drawings are essential for installation and lifting planning.
GARANTIE:
SAVVY VALVES streeft naar uitzonderlijke productkwaliteit en zorgeloze aftersalesservice. Onze kleppen hebben een gegarandeerde minimale levensduur van 12 maanden. Gedurende deze periode leveren wij alle benodigde reserveonderdelen en gedetailleerde onderhoudsinstructies gratis. Mocht er binnen de garantieperiode schade ontstaan die niet door mensen is veroorzaakt, dan vervangen wij kosteloos de onderdelen en bieden wij professionele technische ondersteuning. Na de garantieperiode hoeven klanten alleen de kosten van de reserveonderdelen te betalen en profiteren zij nog steeds van kortingen op onderhoudsdiensten. Ons doel is om klanten te helpen de operationele kosten te verlagen en de productie-efficiëntie te verbeteren door middel van betrouwbare kwaliteit en uitgebreide aftersalesservice. Of het nu gaat om technische vragen of onderhoudsbehoeften, ons deskundige team reageert snel om ervoor te zorgen dat uw klepsysteem te allen tijde optimaal blijft presteren.