TECHNICAL DATA SHEET
PRODUCT: Bellows Seal Globe Valve
MODEL / REFERENCE: DN80-PN16-RF F304
TYPE: Bolted Bonnet, Outside Screw & Yoke (OS&Y), Bellows Sealed
1.0 PRODUCT DESCRIPTION & APPLICATION
This bellows seal globe valve is engineered to provide bubble-tight shutoff and eliminate external leakage (fugitive emissions) in applications involving hazardous, volatile, toxic, or valuable fluids. The hermetically sealed metallic bellows acts as the primary stem seal, offering superior reliability over traditional packing. Constructed from ASTM F304 stainless steel, it is suitable for moderate corrosive services such as steam, hot water, general chemical processes, and other industrial applications where corrosion resistance and emission control are required.
2.0 DESIGN & STANDARDS
- Standar Desain: ASME B16.34
- Akhiri Koneksi: RF (Raised Face) Flange per ASME B16.5
- Tatap Muka: ASME B16.10
- Flange Drilling: ASME B16.5, Series B (Standard)
- Fire Safe: API 607 / ISO 10497 (Optional)
- Fugitive Emissions: Can be designed to meet ISO 15848-1, TA-Luft standards (upon request).
3.0 GENERAL SPECIFICATIONS
Parameter | Spesifikasi |
Ukuran Nominal | DN 80 (3″ NPS) |
Peringkat Tekanan | PN 16 (Class 150) |
Test Pressure | Shell: 24 bar |
Kisaran Suhu | Standard: -29°C to +200°C. Extended ranges available. |
Flow Direction | Flow Under the Disc (Standard). Reverse flow optional. |
Operasi | Manual Handwheel (Standard). Gear Operator, Pneumatic, or Electric Actuator optional. |
Kelas Kebocoran | Seat: ANSI/FCI 70-2 Class IV (Metal-to-Metal). Class VI available with soft seat. |
4.0 PRESSURE-TEMPERATURE RATINGS
- Rated for PN 16 (16 bar) at the corresponding temperature limits as per ASME B16.34 for Class 150 valves.
- The bellows assembly is designed to withstand the full pressure differential across the valve and is rated for a minimum specified cycle life.
5.0 MATERIALS OF CONSTRUCTION
Komponen | Material Specification |
Body & Bonnet | ASTM A351 CF8 / A182 F304 (Stainless Steel 304) |
Trim (Plug & Seat) | 304 Stainless Steel (Standard) |
Tangkai | 304 Stainless Steel |
Bellows | Multi-ply (e.g., 4-6 plies), Hydraulically formed, 304 SS |
Gasket | Spiral Wound, SS304/Graphite (Standard) |
Bolting | ASTM A193 B8 (304 SS) |
Back-up Packing | Flexible Graphite (Secondary Seal) |
Handwheel | Ductile Iron / Carbon Steel (Painted) |
6.0 BELLOWS ASSEMBLY (KEY FEATURE)
- Jenis: Welded, multi-ply metallic bellows.
- Material: 304 Stainless Steel.
- Function: Primary dynamic seal, welded to the stem and bonnet, creating a leak-proof barrier between the process fluid and atmosphere.
- Testing: 100% pressure tested and helium leak tested to ensure integrity.
7.0 TESTING & INSPECTION
- Shell Test: Per API 598 standard at 1.5 x PN pressure.
- Uji Kebocoran Kursi: Per API 598, Class IV or as specified.
- Bellows Integrity Test: Helium mass spectrometer test or equivalent.
- Documentation: Certificate of Conformance (COC). Material Test Certificates (MTC 3.1) available upon request.
8.0 SURFACE FINISH
- Internal: Smooth machined finish.
- External: Bead blasted or cleaned.
- Paint: Exterior carbon steel components painted with anti-corrosive epoxy paint. Standard color: Blue or as per customer requirement.
9.0 OPTIONS & ACCESSORIES
- Aktuasi: Pneumatic diaphragm/cylinder, electric motor actuator.
- Gear Operator (Recommended for DN80 manual operation)
- Limit Switches (for actuated valves)
- Positioners & Solenoid Valves
- Extended Bonnet for insulation or high-temperature service
- Different Seat/Disc Materials (e.g., hard-faced)
- Locking Device
10.0 NOTES
- F304 material offers good general corrosion resistance but is not recommended for severe chloride or acidic environments where F316/L would be required.
- The bellows is a critical component. Avoid excessive stem travel and ensure proper installation to prevent damage.
- All specifications are subject to change and must be confirmed with the final purchase order.
JAMINAN:
SAVVY VALVES berkomitmen untuk memberikan kualitas produk yang luar biasa dan layanan purnajual yang bebas masalah. Katup kami dijamin memberikan masa pakai minimal 12 bulan, di mana kami akan menyediakan semua suku cadang yang diperlukan dan petunjuk perawatan terperinci secara gratis. Dalam masa garansi, jika terjadi kerusakan yang bukan disebabkan oleh manusia, kami akan mengganti komponen tanpa biaya dan memberikan dukungan teknis yang profesional. Setelah masa garansi berakhir, pelanggan hanya perlu membayar biaya suku cadang, sambil tetap mendapatkan keuntungan dari layanan perawatan dengan harga diskon. Tujuan kami adalah membantu klien mengurangi biaya operasional dan meningkatkan efisiensi produksi melalui kualitas yang andal dan dukungan purnajual yang komprehensif. Baik untuk pertanyaan teknis maupun kebutuhan perawatan, tim ahli kami akan segera merespons untuk memastikan sistem katup Anda mempertahankan kinerja yang optimal setiap saat.