TECHNICAL DATA SHEET
PRODUCT: Bellows Seal Globe Valve
MODEL / REFERENCE: DN80-PN16-RF F304
TYPE: Bolted Bonnet, Outside Screw & Yoke (OS&Y), Bellows Sealed
1.0 PRODUCT DESCRIPTION & APPLICATION
This bellows seal globe valve is engineered to provide bubble-tight shutoff and eliminate external leakage (fugitive emissions) in applications involving hazardous, volatile, toxic, or valuable fluids. The hermetically sealed metallic bellows acts as the primary stem seal, offering superior reliability over traditional packing. Constructed from ASTM F304 stainless steel, it is suitable for moderate corrosive services such as steam, hot water, general chemical processes, and other industrial applications where corrosion resistance and emission control are required.
2.0 DESIGN & STANDARDS
- Estándar de diseño: ASME B16.34
- Conexión final: RF (Raised Face) Flange per ASME B16.5
- Cara a cara: ASME B16.10
- Flange Drilling: ASME B16.5, Series B (Standard)
- Fire Safe: API 607 / ISO 10497 (Optional)
- Fugitive Emissions: Can be designed to meet ISO 15848-1, TA-Luft standards (upon request).
3.0 GENERAL SPECIFICATIONS
Parámetro | Especificación |
Tamaño nominal | DN 80 (3″ NPS) |
Clasificación de presión | PN 16 (Class 150) |
Test Pressure | Shell: 24 bar |
Temperature Range | Standard: -29°C to +200°C. Extended ranges available. |
Flow Direction | Flow Under the Disc (Standard). Reverse flow optional. |
Operación | Manual Handwheel (Standard). Gear Operator, Pneumatic, or Electric Actuator optional. |
Clase de fuga | Seat: ANSI/FCI 70-2 Class IV (Metal-to-Metal). Class VI available with soft seat. |
4.0 PRESSURE-TEMPERATURE RATINGS
- Rated for PN 16 (16 bar) at the corresponding temperature limits as per ASME B16.34 for Class 150 valves.
- The bellows assembly is designed to withstand the full pressure differential across the valve and is rated for a minimum specified cycle life.
5.0 MATERIALS OF CONSTRUCTION
Componente | Material Specification |
Body & Bonnet | ASTM A351 CF8 / A182 F304 (Stainless Steel 304) |
Trim (Plug & Seat) | 304 Stainless Steel (Standard) |
Provenir | 304 Stainless Steel |
Bellows | Multi-ply (e.g., 4-6 plies), Hydraulically formed, 304 SS |
Gasket | Spiral Wound, SS304/Graphite (Standard) |
Bolting | ASTM A193 B8 (304 SS) |
Back-up Packing | Flexible Graphite (Secondary Seal) |
Handwheel | Ductile Iron / Carbon Steel (Painted) |
6.0 BELLOWS ASSEMBLY (KEY FEATURE)
- Tipo: Welded, multi-ply metallic bellows.
- Material: 304 Stainless Steel.
- Function: Primary dynamic seal, welded to the stem and bonnet, creating a leak-proof barrier between the process fluid and atmosphere.
- Testing: 100% pressure tested and helium leak tested to ensure integrity.
7.0 TESTING & INSPECTION
- Shell Test: Per API 598 standard at 1.5 x PN pressure.
- Prueba de fugas del asiento: Per API 598, Class IV or as specified.
- Bellows Integrity Test: Helium mass spectrometer test or equivalent.
- Documentation: Certificate of Conformance (COC). Material Test Certificates (MTC 3.1) available upon request.
8.0 SURFACE FINISH
- Internal: Smooth machined finish.
- External: Bead blasted or cleaned.
- Paint: Exterior carbon steel components painted with anti-corrosive epoxy paint. Standard color: Blue or as per customer requirement.
9.0 OPTIONS & ACCESSORIES
- Actuación: Pneumatic diaphragm/cylinder, electric motor actuator.
- Gear Operator (Recommended for DN80 manual operation)
- Limit Switches (for actuated valves)
- Positioners & Solenoid Valves
- Extended Bonnet for insulation or high-temperature service
- Different Seat/Disc Materials (e.g., hard-faced)
- Locking Device
10.0 NOTES
- F304 material offers good general corrosion resistance but is not recommended for severe chloride or acidic environments where F316/L would be required.
- The bellows is a critical component. Avoid excessive stem travel and ensure proper installation to prevent damage.
- All specifications are subject to change and must be confirmed with the final purchase order.
GARANTÍA:
SAVVY VALVES se compromete a ofrecer una calidad de producto excepcional y un servicio posventa sin complicaciones. Nuestras válvulas tienen una vida útil mínima garantizada de 12 meses, durante los cuales suministraremos todos los repuestos necesarios e instrucciones detalladas de mantenimiento de forma gratuita. Durante el período de garantía, si se produce algún daño no provocado por el hombre, reemplazaremos los componentes sin coste alguno y ofreceremos soporte técnico profesional. Una vez vencida la garantía, los clientes solo deberán pagar el coste de los repuestos y seguirán beneficiándose de descuentos en los servicios de mantenimiento. Nuestro objetivo es ayudar a los clientes a reducir los costes operativos y mejorar la eficiencia de la producción mediante una calidad fiable y un soporte posventa integral. Ya sea para consultas técnicas o necesidades de mantenimiento, nuestro equipo de expertos responderá con prontitud para garantizar que su sistema de válvulas mantenga un rendimiento óptimo en todo momento.