TECHNICAL DATA SHEET
Product Name: 3-inch 2500LB Open Die Forged Gate Valve – BW Ends
Model/Specification: 3″-2500LB-BW
Jenis Katup: Katup Gerbang
Connection Type: Lasan Ujung (BW)
- Basic Design Parameters
|
Parameter
|
Standard/Specification
|
|
Ukuran
|
3 inches (DN 80)
|
|
Pressure Class
|
Class 2500 (PN 420)
|
|
Bahan Tubuh
|
Forged Steel A105 (CS) / F304/F316 (SS) / F22 (Alloy) User specified
|
|
Manufacturing Process
|
Open Die Forged / Hammer Forged
|
|
Design Standard
|
API 602, ASME B16.34
|
|
End Connection Standard
|
ASME B16.25 (Butt-weld ends)
|
|
Face to Face Standard
|
ASME B16.10 (BW ends)
|
|
Test & Inspection Std.
|
API 598
|
- Technical Specifications
|
Parameter
|
Details
|
|
Bonnet Type
|
Bolted Bonnet / Pressure Seal (for high pressure)
|
|
Stem Type
|
Outside Screw and Yoke (OS&Y), Rising Stem
|
|
Gate Type
|
Flexible Wedge / Solid Wedge
|
|
Applicable Media
|
Water, Oil, Gas, Steam, and Corrosive Media (depending on material)
|
|
Operasi
|
Handwheel / Gear Operated / Electric Actuator
|
- Material of Construction (Recommended – Carbon Steel)
|
Part Name
|
Bahan
|
Standard/Grade
|
|
Tubuh
|
Forged Carbon Steel
|
ASTM A105
|
|
Bonnet
|
Forged Carbon Steel
|
ASTM A105
|
|
Gerbang
|
Forged Steel + Hardfacing
|
A105 + Stellite
|
|
Kursi
|
Forged Steel + Hardfacing
|
A105 + Stellite / Integral
|
|
Tangkai
|
Stainless Steel
|
ASTM A182 F6a (13Cr) / A276 420
|
|
Gasket
|
Spiral Wound
|
Graphite + 304SS
|
|
Packing
|
Flexible Graphite
|
Low Sulfur, High Temp
|
|
Stem Nut
|
Aluminum Bronze
|
C95400 / CuAl10Fe3
|
|
Studs/Nuts
|
Alloy Steel
|
A193 Gr.B7 / A194 Gr.2H
|
- Main Dimensions & BW End Preparation
*Note: Dimensions are for Butt-Weld ends according to ASME B16.10 and ASME B16.25.*
4.1 End-to-End Dimensions (BW)
|
Ukuran
|
Class
|
L (BW) mm
|
H (Closed) mm
|
W (Handwheel) mm
|
Weight (approx. kg)
|
|
3″
|
2500LB
|
489
|
~ 850
|
600
|
~ 250 – 350
|
4.2 Weld End Preparation (per ASME B16.25)
- Bevel Angle: 37.5° (±2.5°)
- Root Face: 1.6 mm (1/16″) nominal
- Counterbore (if required): To match pipe schedule (e.g., Sch. 160, XXS) – specified by purchaser.
- End Preparation: Standard V-groove bevel for butt welding.
Note: Actual end preparation details (counterbore depth, bore diameter) should be confirmed based on the mating pipe schedule and project specifications.
- Pressure-Temperature Rating (ASME B16.34)
Material: ASTM A105 (Carbon Steel)
|
Temperature (°C)
|
Working Pressure (MPa)
|
Working Pressure (psig)
|
|
-29 to 38
|
42.0
|
6090
|
|
100
|
40.2
|
5828
|
|
200
|
37.8
|
5478
|
|
300
|
34.8
|
5046
|
|
400
|
31.7
|
4600
|
|
425
|
28.5
|
4134
|
- Test Pressure (API 598)
|
Test Type
|
Medium
|
Pressure (MPa)
|
Pressure (psig)
|
Note
|
|
Shell Test
|
Water
|
63.0
|
9135
|
1.5 x 38°C Rating
|
|
High-Pressure Seat Test
|
Water
|
46.2
|
6700
|
1.1 x 38°C Rating
|
|
Low-Pressure Seat Test
|
Air/N2
|
0.5 – 0.7
|
70 – 100
|
Optional
|
- Features & Applications
- Key Features:
- High Strength: Class 2500 rating for extreme high-pressure systems.
- Forged Body: Open Die Forging ensures a continuous grain structure, eliminating porosity and defects for maximum reliability.
- Erosion Resistance: Seat and gate surfaces are typically hard-faced with Stellite to resist wire drawing and corrosion.
- High-Temperature: Flexible graphite packing provides reliable sealing up to 650°C.
- Butt-Weld Ends: Allows permanent, leak-free installation into piping systems, suitable for high-pressure and high-temperature applications.
- Main Applications:
- High-Pressure Steam Systems (Power Plants)
- Hydrocracking Units (Refineries)
- Wellhead / Choke Manifolds (Oil & Gas)
- High-Pressure Gas Transmission Lines
Disclaimer: The above data is prepared based on common standards. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement shall prevail.
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