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DN800-PN16 Cast Iron Metal Seated Non-Rising Stem Gate Valve

DN800-PN16 Cast Iron Metal Seated Non-Rising Stem Gate Valve

Nominal Size DN800 (32″)
Pressure Rating PN16
End Connection Flanged Ends
Flange Standard DIN EN 1092-2 (PN16, Ductile Iron Flanges, Flat Face / Raised Face)
Face-to-Face Dimension DIN3352 F4 / DIN EN 558 Series 1 (470 mm)
Design & Manufacture Standard DIN3352 (Part 4 / Type F4)
Test & Inspection Standard DIN EN 12266-1

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Keterangan

TECHNICAL DATASHEET

DN800 PN16 Ductile Iron Non-Rising Stem Gate Valve (DIN3352, Bronze Seated)

  1. General Specifications

Item

Spesifikasi

Valve Type

Non-Rising Stem Gate Valve (NRS), Bronze Seated

Ukuran Nominal

DN800 (32″)

Peringkat Tekanan

PN16

End Connection

Flanged Ends

Flange Standard

DIN EN 1092-2 (PN16, Ductile Iron Flanges, Flat Face / Raised Face)

Face-to-Face Dimension

DIN3352 F4 / DIN EN 558 Series 1 (470 mm)

Design & Manufacture Standard

DIN3352 (Part 4 / Type F4)

Test & Inspection Standard

DIN EN 12266-1

  1. Design Parameters

Item

Unit/Standard

Parameter

Max. Allowable Pressure

bar

16 bar @ ambient temperature

Service Media

Water, non-corrosive liquids, gases

Operating Temperature

suhu udara

-10°C to 120°C (depending on trim materials)

Operasi

Gearbox (Mandatory for DN800)

  1. Material of Construction (M.O.C.)

Part Name

Material Required

Standard / Grade (Ref.)

1. Body

Ductile Iron (DI)

DIN EN 1563 (EN-GJS-400-15 or GGG40/GGG50)

2. Bonnet

Ductile Iron (DI)

DIN EN 1563 (GGG40/GGG50)

3. Wedge (Gate)

Ductile Iron (DI) with Bronze seat face

DIN EN 1563, Bronze overlay/inlay on seat faces

4. Seat Face

Bronze

Overlay or inlay, e.g., DIN EN 1982 (CuSn5Zn5Pb5 – Red brass / Tin bronze)

5. Stem

Stainless Steel

1.4021 (X20Cr13) / 1.4301 (Rotates only, no axial movement)

6. Stem Nut

Bronze / Aluminum Bronze

Connected to wedge, converts rotation to linear motion

7. Packing

Flexible Graphite / PTFE

8. Gasket

Non-asbestos fiber / Graphite

9. Bolts/Nuts

Carbon Steel

Zinc plated or black finished

10. Gearbox

Besi Ulet

Gearbox housing: GGG40/GGG50

  1. Main Dimensions (Reference)

Note: Dimensions for reference only. Final dimensions to be verified per manufacturer’s drawing. (Unit: mm)

Keterangan

Dimension

Perkataan

Face-to-Face (L)

470 mm

Per DIN3352 F4 / EN 558 Series 1

Flange Diameter (D)

1025 mm

DIN EN 1092-2 PN16 (DN800)

Bolt Circle Diameter (C)

950 mm

DIN EN 1092-2 PN16

Bolt Holes (n-ød)

24-ø40 mm

24 holes, 40mm bolt hole diameter

Flange Thickness (b)

43 mm

DIN EN 1092-2 PN16

Flange Facing Height (f)

5 mm

Raised face height

Overall Height (H)

Approx. 800 mm

From bottom of body to top of gearbox (Reference, significantly lower than OS&Y)

Approx. Weight

Approx. 1150 kg

Varies by manufacturer

  1. Inspection & Testing (DIN EN 12266-1)

Test Description

Medium

Pressure (bar)

Requirement

Shell (Hydrostatic)

Water

24 (1.5 x PN)

No visible leakage

Seat (High Pressure)

Water

17.6 (1.1 x PN)

Leakage rate ≤ specified rating (Bronze to Bronze seat)

Low Pressure Pneumatic

Air

0.6

Optional, leakage rate ≤ specified rating

  1. Options & Accessories

Item

Options

Stem Upgrade

Stainless Steel 1.4408 (AISI 316) / 17-4PH

Wedge Material

Full Stainless Steel / Nylon Coated Ductile Iron (Bronze seat face maintained)

Bronze Grade

CuSn7Zn4Pb7 / CuSn5Zn5Pb5 (selectable based on media requirements)

Operasi

Gearbox (Standard) / Electric Actuator / Hydraulic Actuator / Extension Stem (for buried service)

Flange Facing

Flat Face (FF) or Raised Face (RF) to match counter flange

Coating

Epoxy Coated (Blue RAL 5005 or Black), min. thickness 250μm, per DIN 30677

By-Pass

By-Pass Assembly (optional for pressure equalization)

Stem Extension

Available for deep burial or floor-standing installations

Remarks:

  1. Bronze Seat Advantage: Bronze-to-Bronze seat trim design offers excellent corrosion resistance, wear resistance, and anti-galling properties, making it ideal for clean water, seawater, and various industrial media.
  2. Standar Desain: This valve is designed in accordance with DIN3352 F4, suitable for water supply systems and general industrial applications.
  3. Non-Rising Stem Feature: NRS design means the stem does not rise with the wedge; it only rotates. The overall height remains constant regardless of valve position, making it ideal for limited installation spaces or direct burial applications.
  4. Peringkat Tekanan: PN16 per DIN EN 1092-2 standard. Maximum allowable working pressure is 16 bar at ambient temperature.
  5. Large Size Consideration: DN800 valve is heavy and requires significant operating torque. Gearbox operation is mandatory. Please confirm installation space and lifting arrangement.
  6. Seat Finish: Bronze seat faces are achieved by overlaying (welding) or inserting bronze rings on both body and wedge, ensuring long-term reliable sealing performance.
  7. Applicable Standards: This datasheet is based on DIN3352 and relevant DIN EN standards. Please confirm specific standard revisions and project special requirements before procurement.

JAMINAN:

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