Keterangan
TECHNICAL DATASHEET
DN800 PN16 Ductile Iron Non-Rising Stem Gate Valve (DIN3352, Bronze Seated)
- General Specifications
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Item
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Spesifikasi
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Valve Type
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Non-Rising Stem Gate Valve (NRS), Bronze Seated
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Ukuran Nominal
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DN800 (32″)
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Peringkat Tekanan
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PN16
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End Connection
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Flanged Ends
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Flange Standard
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DIN EN 1092-2 (PN16, Ductile Iron Flanges, Flat Face / Raised Face)
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Face-to-Face Dimension
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DIN3352 F4 / DIN EN 558 Series 1 (470 mm)
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Design & Manufacture Standard
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DIN3352 (Part 4 / Type F4)
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Test & Inspection Standard
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DIN EN 12266-1
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- Design Parameters
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Item
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Unit/Standard
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Parameter
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Max. Allowable Pressure
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bar
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16 bar @ ambient temperature
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Service Media
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–
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Water, non-corrosive liquids, gases
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Operating Temperature
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suhu udara
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-10°C to 120°C (depending on trim materials)
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Operasi
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–
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Gearbox (Mandatory for DN800)
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- Material of Construction (M.O.C.)
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Part Name
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Material Required
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Standard / Grade (Ref.)
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1. Body
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Ductile Iron (DI)
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DIN EN 1563 (EN-GJS-400-15 or GGG40/GGG50)
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2. Bonnet
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Ductile Iron (DI)
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DIN EN 1563 (GGG40/GGG50)
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3. Wedge (Gate)
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Ductile Iron (DI) with Bronze seat face
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DIN EN 1563, Bronze overlay/inlay on seat faces
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4. Seat Face
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Bronze
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Overlay or inlay, e.g., DIN EN 1982 (CuSn5Zn5Pb5 – Red brass / Tin bronze)
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5. Stem
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Stainless Steel
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1.4021 (X20Cr13) / 1.4301 (Rotates only, no axial movement)
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6. Stem Nut
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Bronze / Aluminum Bronze
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Connected to wedge, converts rotation to linear motion
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7. Packing
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Flexible Graphite / PTFE
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–
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8. Gasket
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Non-asbestos fiber / Graphite
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–
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9. Bolts/Nuts
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Carbon Steel
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Zinc plated or black finished
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10. Gearbox
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Besi Ulet
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Gearbox housing: GGG40/GGG50
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- Main Dimensions (Reference)
Note: Dimensions for reference only. Final dimensions to be verified per manufacturer’s drawing. (Unit: mm)
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Keterangan
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Dimension
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Perkataan
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Face-to-Face (L)
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470 mm
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Per DIN3352 F4 / EN 558 Series 1
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Flange Diameter (D)
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1025 mm
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DIN EN 1092-2 PN16 (DN800)
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Bolt Circle Diameter (C)
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950 mm
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DIN EN 1092-2 PN16
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Bolt Holes (n-ød)
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24-ø40 mm
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24 holes, 40mm bolt hole diameter
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Flange Thickness (b)
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43 mm
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DIN EN 1092-2 PN16
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Flange Facing Height (f)
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5 mm
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Raised face height
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Overall Height (H)
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Approx. 800 mm
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From bottom of body to top of gearbox (Reference, significantly lower than OS&Y)
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Approx. Weight
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Approx. 1150 kg
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Varies by manufacturer
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- Inspection & Testing (DIN EN 12266-1)
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Test Description
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Medium
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Pressure (bar)
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Requirement
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Shell (Hydrostatic)
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Water
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24 (1.5 x PN)
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No visible leakage
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Seat (High Pressure)
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Water
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17.6 (1.1 x PN)
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Leakage rate ≤ specified rating (Bronze to Bronze seat)
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Low Pressure Pneumatic
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Air
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0.6
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Optional, leakage rate ≤ specified rating
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- Options & Accessories
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Item
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Options
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Stem Upgrade
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Stainless Steel 1.4408 (AISI 316) / 17-4PH
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Wedge Material
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Full Stainless Steel / Nylon Coated Ductile Iron (Bronze seat face maintained)
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Bronze Grade
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CuSn7Zn4Pb7 / CuSn5Zn5Pb5 (selectable based on media requirements)
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Operasi
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Gearbox (Standard) / Electric Actuator / Hydraulic Actuator / Extension Stem (for buried service)
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Flange Facing
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Flat Face (FF) or Raised Face (RF) to match counter flange
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Coating
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Epoxy Coated (Blue RAL 5005 or Black), min. thickness 250μm, per DIN 30677
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By-Pass
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By-Pass Assembly (optional for pressure equalization)
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Stem Extension
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Available for deep burial or floor-standing installations
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Remarks:
- Bronze Seat Advantage: Bronze-to-Bronze seat trim design offers excellent corrosion resistance, wear resistance, and anti-galling properties, making it ideal for clean water, seawater, and various industrial media.
- Standar Desain: This valve is designed in accordance with DIN3352 F4, suitable for water supply systems and general industrial applications.
- Non-Rising Stem Feature: NRS design means the stem does not rise with the wedge; it only rotates. The overall height remains constant regardless of valve position, making it ideal for limited installation spaces or direct burial applications.
- Peringkat Tekanan: PN16 per DIN EN 1092-2 standard. Maximum allowable working pressure is 16 bar at ambient temperature.
- Large Size Consideration: DN800 valve is heavy and requires significant operating torque. Gearbox operation is mandatory. Please confirm installation space and lifting arrangement.
- Seat Finish: Bronze seat faces are achieved by overlaying (welding) or inserting bronze rings on both body and wedge, ensuring long-term reliable sealing performance.
- Applicable Standards: This datasheet is based on DIN3352 and relevant DIN EN standards. Please confirm specific standard revisions and project special requirements before procurement.
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