1/2″-600LB-SW 3 Piece Floating Ball Valve

TECHNICAL DATA SHEET

PRODUCT: 3-Piece Floating Ball Valve
MODEL / REFERENCE: 1/2″-600LB-SW
TYPE: Full Port, Floating Ball, Bolted Body Construction

1.0 PRODUCT DESCRIPTION & APPLICATION
A high-pressure, compact 3-piece ball valve designed for reliable shut-off service in demanding industrial applications. The three-piece bolted construction allows for easy in-line maintenance, seat replacement, and cleaning without removing the valve from the pipeline. Featuring Socket Weld (SW) ends on both sides, it provides a robust, leak-resistant connection ideal for permanent installations in high-pressure systems. This valve is commonly used in instrumentation, sampling systems, high-pressure chemical injection, utility lines, and other critical services within oil & gas, petrochemical, and power generation industries where integrity and maintenance ease are paramount.

2.0 DESIGN & STANDARDS

• Design & Pressure Rating: ASME B16.34, Class 600
• Connexion finale : Socket Weld (SW) per ASME B16.11
• Face-to-Face Dimensions: Compliant with standard industry dimensions for 3-piece valves.
• Fire Safe Design: API 607 / ISO 10497 (Optional)
• Anti-Static Device: API 608 / ISO 17292 (Standard)
• Blow-Out Proof Stem: API 608 (Standard)

3.0 GENERAL SPECIFICATIONS

4.0 PRESSURE-TEMPERATURE RATINGS

• Rated per ASME B16.34 for Class 600. The maximum allowable pressure varies with temperature and material.
• Example (CF8M/316SS Body with PTFE Seats): 1440 psi @ 100°F (38°C), ~285 psi @ 450°F (232°C). Consult detailed P-T chart for specific materials.

5.0 MATERIALS OF CONSTRUCTION (STANDARD)

6.0 KEY DESIGN FEATURES

• 3-Piece Bolted Design: Enables easy disassembly for maintenance, seat replacement, and system cleaning without pipeline removal.
• Dual Socket Weld Ends: Provide a permanent, high-strength, leak-free connection superior to threaded fittings in high-vibration and high-pressure service.
• Full Port Design: Minimizes pressure drop and allows for pigging in some applications.
• Floating Ball Design: Process pressure assists in sealing by pushing the ball against the downstream seat.
• Integral Anti-Static Device: Ensures safe dissipation of static electricity.
• Blow-Out Proof Stem: Securely retained by a shoulder or insert, preventing ejection under pressure.

7.0 TESTING & INSPECTION

• Hydrostatic Shell Test: Per API 598. Test pressure: 1.5 x 600 = 900 psi (water).
• Test d'étanchéité du siège : Per API 598. Test pressure: 1.1 x 600 = 660 psi (air or water).
• High-Pressure Gas Test: Optional for sensitive applications.
• Material Certification: Mill Test Reports (MTRs) available for body materials.
• Documentation: Certificate of Conformance (COC) supplied with each valve.

8.0 INSTALLATION & MAINTENANCE NOTES

• CRITICAL: The valve must be fully open during welding of socket weld ends to prevent heat damage to internal seals (seats, stem packing).
• Ensure pipe ends are clean, square-cut, and inserted to the proper depth within the socket weld cavity.
• Follow standard socket weld procedures (ASME B31.3) for best results.
• For disassembly, completely depressurize the line before loosening the two body bolts.

9.0 OPTIONS & ACCESSORIES

• Actionnement : Pneumatic (double-acting/spring-return), Electric actuators.
• ISO 5211 Mounting Pad (Standard or optional) for direct actuator mounting.
• Gear Operator for high-cycle applications.
• Locking Device for handle.
• Stem Extension for insulated lines.
• Cavity Pressure Relief / Drain Port.
• Fire-Safe Design with secondary metal seals (per API 607).
• Special Trim Materials (Hastelloy, Monel, Stellited surfaces).

GARANTIE :

SAVVY VALVES s'engage à fournir des produits d'une qualité exceptionnelle et un service après-vente sans souci. Nos vannes sont garanties pour une durée de vie minimale de 12 mois, période durant laquelle nous fournissons gratuitement toutes les pièces de rechange nécessaires et des instructions d'entretien détaillées. Pendant la période de garantie, en cas de dommage non causé par l'homme, nous remplaçons gratuitement les composants et fournissons une assistance technique professionnelle. Après l'expiration de la garantie, seuls les pièces de rechange sont à votre charge, tout en bénéficiant de services de maintenance à prix réduits. Notre objectif est d'aider nos clients à réduire leurs coûts d'exploitation et à optimiser leur production grâce à une qualité fiable et un service après-vente complet. Qu'il s'agisse de questions techniques ou de besoins de maintenance, notre équipe d'experts répondra rapidement pour garantir le fonctionnement optimal de votre système de vannes.