2″-150LB-RF Silica Sol Precision Cast Floating Ball Valve – Technical Data Sheet
Item | Spezifikation |
Product Name | Floating Ball Valve, Soft Seated |
Nenngröße | 2″ (DN50) |
Druckbewertung | Class 150 (PN20) |
Connection Type | Flanged, Raised Face (RF) |
Flange Standard | ASME B16.5 / ASME B16.47 Series A |
Design Standard | ASME B16.34 / API 608 / ISO 17292 |
Face-to-Face Dimension | ASME B16.10 – long pattern (178 mm / 7.01″) |
Construction | Floating ball, two‑piece or three‑piece body |
Casting Process | Silica sol precision casting – smooth surface finish (Ra ≤ 3.2 μm), tight dimensional tolerances, defect‑free |
Seat Type | Soft seated (PTFE / RTFE / PEEK) – bidirectional bubble‑tight shut‑off |
Temperaturbereich | -29°C ~ +180°C (depending on seat material) |
Applicable Media | Water, oil, gas, chemicals, mild corrosive media |
- Main Parts & Materials (Silica Sol Castings)
Component | Material (Standard) | Optional Material |
Körper | WCB (silica sol cast) | CF8 (304 SS), CF8M (316 SS), CF3M (316L SS) |
End Caps | WCB (silica sol cast) | Same as body |
Ball | 304 SS / 316 SS (investment cast or forged) | Nickel‑plated, chromium‑plated, Stellite coated |
Sitz | PTFE (virgin) | RTFE (reinforced), PEEK, Devlon |
Stängel | 304 SS / 316 SS | 17‑4PH, Monel |
Stem Seals | PTFE V‑ring packing | Graphite (for higher temperature) |
Gasket | PTFE | Spiral wound (SS + graphite) |
Bolting | A193 B8 / A194 8 | A193 B7 / A194 2H (for carbon steel body) |
- Dimensions & Weight (Class 150 Flanged, RF – Standard)
Dimension | mm | inch |
Face‑to‑Face (L) | 178 | 7.01 |
Flange Outer Diameter (D) | 152 | 6.00 |
Bolt Circle Diameter (K) | 120.7 | 4.75 |
Flange Thickness (C) | 19 | 0.75 |
Number of Bolt Holes | 4 | – |
Bolt Hole Diameter | 19 | 0.75 |
Overall Height (H) (valve only) | ~110 | – |
Weight (valve body only) | ~8 – 10 kg | – |
Note: Dimensions follow ASME B16.10 for short pattern; some manufacturers use longer patterns. Confirm with drawing.
- Silica Sol Casting Advantages
- Superior Surface Finish – Reduces fugitive emissions, minimizes seat wear, and ensures reliable ball‑seat contact.
- High Dimensional Accuracy – Consistent flange alignment and ball cavity dimensions, critical for automated actuation.
- Defect‑Free Structure – Almost no porosity, inclusions, or shrinkage defects compared to sand casting.
- Thin‑Wall Capability – Allows lighter weight without compromising mechanical strength.
- Performance Features
- Soft Seated Floating Ball – Bubble‑tight shut‑off in both directions (zero leakage per API 598 / ISO 5208 Rate A).
- Precision Cast Body – Smooth internal surface reduces pressure drop and extends seat life.
- Low Operating Torque – Polished ball and low‑friction PTFE seats ensure easy manual or actuated operation.
- Bidirectional Sealing – No preferred flow direction; simplifies installation.
- Fire Safe Design (Optional) – Secondary metal‑to‑metal sealing meets API 607 / ISO 10497.
- Anti‑Static Device – Available to dissipate static charge across the ball, stem, and body.
- Actuation Options
Actuator Type | Beschreibung |
Lever Handle | Standard manual operation, with locking plate in open/closed position |
Gear Operator | For higher torque or larger sizes (optional for 2″) |
Pneumatic Actuator | Double‑acting or single‑acting (spring return) for on‑off or modulating service |
Electric Actuator | For remote automated control with position feedback |
- Anwendungen
- Water treatment and distribution
- Oil and gas gathering lines
- Chemical and petrochemical process lines
- HVAC systems
- Food and beverage (with stainless steel body)
- General industrial utilities
- Testing & Compliance
Test | Standard / Requirement |
Shell Test | 1.5 × Class 150 (2.2 MPa / 319 psi) – no visible leakage |
Seat Test | 1.1 × Class 150 (1.6 MPa / 232 psi) – zero leakage (Rate A) |
Low‑Pressure Seat Test | 0.6 MPa (87 psi) – zero leakage |
Material Traceability | EN 10204 3.1 (optional) |
Marking | Per MSS SP‑25 / API 608 |
- Ordering Information
When ordering, please specify:
- Valve size: 2″
- Pressure rating: Class 150
- End connection: Flanged RF
- Body material: WCB / CF8 / CF8M
- Seat material: PTFE / RTFE / PEEK
- Operation: Lever / Gear / Pneumatic / Electric
- Special requirements: Fire safe, anti‑static, low‑emission packing, NACE MR0175, etc.
Notes:
- Silica sol casting ensures a high‑quality surface finish, making this valve suitable for critical services and automated actuation.
- For stainless steel bodies (CF8/CF8M), the same silica sol process applies, offering excellent corrosion resistance.
- Final dimensions and weights may vary slightly by manufacturer; refer to approved drawings for exact values.
GARANTIE:
SAVVY VALVES steht für herausragende Produktqualität und einen sorgenfreien Kundendienst. Unsere Ventile haben eine garantierte Mindestlebensdauer von 12 Monaten. Innerhalb dieser Zeit liefern wir Ihnen kostenlos alle notwendigen Ersatzteile und detaillierte Wartungsanleitungen. Bei nicht menschlich verursachten Schäden innerhalb der Garantiezeit ersetzen wir Komponenten kostenlos und bieten professionellen technischen Support. Nach Ablauf der Garantie zahlen Sie lediglich die Kosten für Ersatzteile und profitieren weiterhin von vergünstigten Wartungsleistungen. Unser Ziel ist es, Kunden durch zuverlässige Qualität und umfassenden Kundendienst dabei zu unterstützen, Betriebskosten zu senken und die Produktionseffizienz zu steigern. Ob technische Anfragen oder Wartungsbedarf – unser Expertenteam reagiert umgehend, um sicherzustellen, dass Ihr Ventilsystem jederzeit optimal funktioniert.