Technical Data Sheet: 3″ 150LB PFA Fully Internal Lined Butterfly Valve
- Product Description
This 3-inch, Class 150 flanged (Wafer/Lug) butterfly valve features a body and disc fully encapsulated with PFA (Perfluoroalkoxy) lining. It is specifically designed for highly corrosive chemicals, high-purity media, and severe service conditions, ensuring absolute isolation of the metal components from the process fluid and achieving bi-directional zero leakage.
- Technical Specifications
المعلمة | مواصفة |
الحجم الاسمي | 3″ (DN80) |
Pressure Class | Class 150LB (PN10/PN16) |
نوع الصمام | Concentric / Resilient Seated Butterfly Valve |
بناء | Fully Internal Lined |
Connection Type | Wafer or Lug |
Design Standard | API 609, MSS SP-67, ISO 5752 |
وجهًا لوجه | API 609 Table 2 / ISO 5752 Series 20 |
Flange Standard | ASME B16.5 Class 150 |
Testing Standard | API 598 / ISO 5208 Rate A |
عملية | Lever / Gearbox / Pneumatic / Electric |
- Materials of Construction
عنصر | مادة |
جسم | Ductile Iron (DI) / Carbon Steel (WCB) / Stainless Steel (CF8/CF8M) |
Body Lining | PFA (Molded, 3mm min. thickness) |
قرص | Stainless Steel (SS304/SS316) + PFA Encapsulated |
ينبع | Stainless Steel (SS304/SS316/17-4PH), Blow-out Proof Design |
مقعد | Integrated PFA Lining (Molded together with body lining) |
Bearing/Bushing | PTFE Composite (Self-lubricating) |
Sealing Elements | FPM (Viton) / EPDM / PTFE Encapsulated |
- Performance Data
- Operating Temperature: -29°C to +180°C (-20°F to +356°F)
- فئة التسرب: Bi-directional Zero Leakage (ISO 5208 Rate A / ANSI FCI 70-2 Class VI)
- Suitable Media: Strong acids (Sulfuric, Hydrochloric, Hydrofluoric), strong alkalis, organic solvents, high-purity water, wet chlorine gas, etc.
- Vacuum Service: Applicable, full vacuum rated within -10°C to +160°C (+14°F to +320°F)
- Lining Integrity Test: 100% High Voltage Spark Test (15kV or 10kV DC) performed on every valve to ensure zero pinhole defects.
- Pressure-Temperature Ratings
(Based on Class 150LB and PFA mechanical properties, typical values)
Working Temperature | Maximum Allowable Working Pressure |
-29°C ~ +50°C (-20°F ~ +122°F) | 16.0 bar (232 psi) |
+100°C (212°F) | 14.0 bar (203 psi) |
+150°C (302°F) | 11.0 bar (159 psi) |
+180°C (356°F) | 8.5 bar (123 psi) |
*Note: Final pressure-temperature ratings must comply with ASME B16.34 and the lining manufacturer’s specific data.*
- الميزات الرئيسية
- Full Isolation: The body and disc are completely encapsulated with PFA, eliminating any contact between the metal and the media. Provides superior anti-corrosion performance.
- Low Torque Operation: The extremely low friction coefficient of the PFA surface, combined with PTFE bearings, results in low operating torque and prevents sticking.
- Bi-directional Sealing: The spherically machined disc matched with the integrated PFA seat ensures bubble-tight sealing in both directions.
- Blow-out Proof Stem: Features an integral safety step design, preventing the stem from being ejected under high pressure or differential pressure.
- Standardized Mounting: The top flange adheres to ISO 5211 standards, allowing direct mounting of various actuators without the need for complex brackets.
- Precautions & Notes
- Slurry/Media: Avoid media containing hard solid particles, as this may scratch or damage the PFA lining surface.
- Installation: Flange bolts must be tightened evenly and symmetrically. The Lug-style design allows for downstream pipe disconnection while the upstream side remains pressurized.
- Storage: Valves should be stored in a dry, ventilated indoor environment, slightly open, protected from direct sunlight and any physical impact that could damage the lining.
This technical data sheet is based on general industry standards and typical product specifications. Exact dimensions and confirmed performance parameters shall be subject to the final vendor-certified drawing.
ضمان:
تلتزم شركة سافي فالفز بتقديم منتجات عالية الجودة وخدمة ما بعد البيع مريحة. نضمن لصماماتنا عمر خدمة لا يقل عن ١٢ شهرًا، نوفر خلالها جميع قطع الغيار اللازمة وتعليمات الصيانة المفصلة مجانًا. خلال فترة الضمان، في حال حدوث أي ضرر غير بشري، نستبدل المكونات مجانًا ونقدم دعمًا فنيًا احترافيًا. بعد انتهاء الضمان، يدفع العميل فقط تكلفة قطع الغيار، مع الاستفادة من خدمات الصيانة المخفضة. هدفنا هو مساعدة عملائنا على خفض تكاليف التشغيل وتحسين كفاءة الإنتاج من خلال جودة موثوقة ودعم شامل لما بعد البيع. سواءً للاستفسارات الفنية أو احتياجات الصيانة، سيستجيب فريق خبرائنا على الفور لضمان الحفاظ على الأداء الأمثل لنظام صماماتك في جميع الأوقات.