1″-300LB Monel K400 Floating Ball Valve

1″-300LB Monel K400 Floating Ball Valve

Size 1″ (DN25)
Pressure Rating Class 300 (ASME B16.34)
Design Type Floating ball, two-piece or three-piece body
End Connections [e.g., Raised Face (RF) / Ring Type Joint (RTJ) / Socket Weld / NPT to ASME B16.5 / ASME B16.11]
Applicable Media Seawater, brine, hydrofluoric acid, sulfuric acid, alkaline solutions, chlorinated hydrocarbons, reducing acids
Temperature Range -29°C to +150°C (depending on seat material)
Shut-off Rating Zero leakage (bubble-tight)

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TECHNICAL DATA SHEET

Product: 1″ – Class 300 Floating Ball Valve
Material: Monel K400 (UNS N04400)
Atuação: Manual / Actuator-Ready (Optional)

  1. General Description

This floating ball valve is manufactured from Monel K400 (UNS N04400) , a nickel-copper alloy renowned for its exceptional corrosion resistance in seawater, hydrofluoric acid, and reducing environments. The 1″ Class 300 configuration is designed for high-pressure, corrosive service applications where stainless steel may be inadequate. The floating ball design provides tight shut-off and reliable sealing, making this valve ideal for marine, chemical processing, oil & gas, and aerospace industries.

  1. Especificações

Parâmetro

Value

Tamanho

1″ (DN25)

Classificação de pressão

Class 300 (ASME B16.34)

Design Type

Floating ball, two-piece or three-piece body

End Connections

[e.g., Raised Face (RF) / Ring Type Joint (RTJ) / Socket Weld / NPT to ASME B16.5 / ASME B16.11]

Applicable Media

Seawater, brine, hydrofluoric acid, sulfuric acid, alkaline solutions, chlorinated hydrocarbons, reducing acids

Faixa de temperatura

-29°C to +150°C (depending on seat material)

Shut-off Rating

Zero leakage (bubble-tight)

  1. Material Specification

Item

Componente

Material

Padrão

1

Corpo

Monel K400

ASTM B164 (Forged)

2

Bonnet / End Cap

Monel K400

ASTM B164 (Forged)

3

Bola

Monel K400

ASTM B164

4

Tronco

Monel K500

ASTM B865 (higher strength)

5

Assento

PTFE / Reinforced PTFE (RPTFE) / PEEK

6

Packing

PTFE / Graphite / Chevron

7

Gasket

PTFE / Spiral Wound (Monel/Graphite)

8

Bolting

ASTM A193 B8M Class 2 (Stainless Steel) / Monel

9

Actuator Mounting (Optional)

ISO 5211 Direct Mount Pad

F03 / F04 / F05

  1. Principais características
  • Superior Corrosion Resistance: Monel K400 offers outstanding resistance to seawater, hydrofluoric acid, and a wide range of reducing acids and alkaline solutions. It is immune to chloride-induced stress corrosion cracking (SCC), making it superior to 316 stainless steel in marine environments.
  • Floating Ball Design: The ball is not trunnion-supported; line pressure forces the ball against the downstream seat, ensuring bubble-tight shut-off even at low pressures.
  • Forged Monel Construction: Body, ball, and stem are manufactured from forged Monel (ASTM B164 and B865), ensuring a dense, defect-free microstructure with consistent mechanical properties.
  • Blowout-Proof Stem: The stem is retained by a shoulder beneath the packing, preventing accidental ejection under pressure.
  • Anti-Static Device (Optional): Conductive path between ball, stem, and body dissipates static charge for flammable service applications.
  • Fire Safe Design (Optional): Available with fire-safe seat design compliant to API 607 or ISO 10497.
  1. Operating Torque & Actuator Interface

For automated applications, the valve can be supplied with an ISO 5211 direct mount platform.

Parâmetro

Details

Approximate Break Torque (1″, Class 300)

[e.g., 15–25 Nm depending on seat material]

ISO 5211 Mounting Flange

F03 / F04 / F05

Stem Connection

Female square / double D / keyed

Optional Actuation

Pneumatic, electric, or electro-hydraulic actuators available

  1. Testing & Compliance
  • Padrão de design: ASME B16.34
  • Face-to-Face Dimensions: ASME B16.10
  • Pressure Testing: API 598 (shell and seat tests)
  • Material Certification: EN 10204 Type 3.1 (including chemical composition and mechanical properties)
  • Fire Safety (Optional): API 607 / ISO 10497
  • NACE (Optional): MR0175 / MR0103 for sour service
  1. Aplicações
  • Marine and offshore (seawater systems, firewater lines)
  • Chemical processing (hydrofluoric acid, chlorinated hydrocarbons)
  • Oil & gas (sour gas, produced water)
  • Aerospace (fuel and hydraulic systems)
  • Alkaline and reducing acid environments
  1. Notes for Ordering
  • Monel K400 vs. K500: The valve body and ball are typically K400; the stem is often upgraded to Monel K500 for higher strength and wear resistance.
  • Seat Selection: PTFE is suitable for general service up to 150°C. For higher temperatures (up to 250°C) or abrasive media, PEEK seats are recommended.
  • End Connections: Confirm flange rating (Class 300) and facing (RF or RTJ) or threaded end type (NPT or socket weld) prior to ordering.
  • Atuação: Specify if ISO 5211 mounting is required for future automation.

GARANTIA:

A SAVVY VALVES está comprometida em oferecer produtos de qualidade excepcional e um serviço pós-venda sem preocupações. Nossas válvulas têm garantia de vida útil mínima de 12 meses, durante a qual forneceremos gratuitamente todas as peças de reposição necessárias e instruções detalhadas de manutenção. Dentro do período de garantia, caso ocorra algum dano não causado por intervenção humana, substituiremos os componentes gratuitamente e forneceremos suporte técnico profissional. Após o término da garantia, os clientes pagam apenas o custo das peças de reposição, continuando a se beneficiar de serviços de manutenção com desconto. Nosso objetivo é ajudar os clientes a reduzir custos operacionais e aumentar a eficiência da produção por meio de qualidade confiável e suporte pós-venda abrangente. Seja para consultas técnicas ou necessidades de manutenção, nossa equipe de especialistas responderá prontamente para garantir que seu sistema de válvulas mantenha o desempenho ideal o tempo todo.

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