TECHNICAL DATA SHEET
Product Name: 1-inch 800LB F22 Alloy Steel Y Pattern Strainer
Model/Specification: 1″-800LB-F22-Y-STRAINER
Product Type: Y Type Strainer (Forged)
Connection Type: Threaded (NPT) / Socket Weld (SW) / Butt Weld (BW) User specified
- Basic Design Parameters
|
매개변수
|
Standard/Specification
|
|
크기
|
1 inch (DN25)
|
|
Pressure Class
|
Class 800 LB (PN130 / 2000 PSI)
|
|
본체 재질
|
Alloy Steel – ASTM A182 F22 (Cr-Mo Steel)
|
|
Manufacturing Process
|
Forged Steel (Close Die Forged)
|
|
Design Standard
|
API 602 / ASME B16.34 / BS 5352
|
|
End Connection Standard
|
ASME B1.20.1 (NPT) / ASME B16.11 (SW) / ASME B16.25 (BW)
|
|
Face to Face Standard
|
Manufacturer Standard / MSS SP-118
|
|
Test & Inspection Std.
|
API 598
|
|
Screen / Basket Design
|
Perforated or Mesh type, removable for cleaning
|
- Technical Specifications
|
매개변수
|
Details
|
|
Strainer Type
|
Y Pattern, Forged Steel Construction
|
|
Bonnet Type
|
Bolted Bonnet / Screwed Bonnet (with gasket seal)
|
|
Service Temperature
|
-29°C to 550°C (F22 alloy suitable for high temp)
|
|
Applicable Media
|
Steam, High-Temperature Steam, Gas, Oil, Water, Corrosive Fluids
|
|
Filtration Element
|
Removable Stainless Steel Screen (SS304/SS316)
|
|
Screen Mesh / Perforation
|
Standard: 20 mesh (0.84 mm) / Optional: 40, 60, 80, 100 mesh or perforated
|
|
Installation Position
|
Horizontal or Vertical (downward flow)
|
|
Pressure Direction
|
Bidirectional (flow arrow indicates direction)
|
- Material of Construction (F22 Alloy Steel)
|
Part Name
|
재료
|
Standard/Grade
|
|
몸
|
Alloy Steel – F22 (2.25% Cr – 1% Mo)
|
ASTM A182 F22
|
|
Bonnet / Cover
|
Alloy Steel – F22
|
ASTM A182 F22
|
|
Screen / Filter Element
|
Stainless Steel
|
SS304 / SS316
|
|
Gasket
|
Stainless Steel + Flexible Graphite
|
SS + Graphite (for high temperature)
|
|
Bonnet Bolts / Studs
|
Alloy Steel
|
ASTM A193 B16 (for Cr-Mo service)
|
|
Bonnet Nuts
|
Alloy Steel
|
ASTM A194 Gr.4 / Gr.7
|
|
Drain / Blowdown Plug
|
Stainless Steel / Alloy Steel
|
Optional (if specified)
|
|
Nameplate
|
Stainless Steel / Aluminum
|
With rivets
|
- Main Dimensions & Connection Details
Note: Dimensions are for 1″ Forged Y Strainer. Values are based on industry standards and may vary by manufacturer .
4.1 End-to-End Dimensions (Face-to-Face)
|
크기
|
Pressure Class
|
Connection Type
|
L (mm)
|
L (in)
|
H (mm)
|
H (in)
|
Weight (kg)
|
Weight (lbs)
|
|
1″
|
800LB
|
NPT / SW / BW
|
98-111
|
3.86-4.37
|
70-100
|
2.76-3.94
|
~2.1-4.2
|
~4.6-9.3
|
*Note:
- L dimension typically ranges from 98mm to 111mm for 1″ Class 800 strainers .
- H dimension (height from centerline to bottom of bonnet) approximately 70-100mm .*
4.2 End Preparation Details (Per ASME Standards)
|
Connection Type
|
기준
|
Details
|
|
Threaded (NPT)
|
ASME B1.20.1
|
Tapered pipe threads, 1″ NPT Female
|
|
Socket Weld (SW)
|
ASME B16.11
|
Socket depth per standard, bore to match pipe schedule
|
|
맞대기 용접(BW)
|
ASME B16.25
|
Bevel: 37.5°, Root face: 1.6 mm
|
4.3 Screen Details
|
매개변수
|
Standard Value
|
|
Screen Material
|
SS304 / SS316
|
|
Mesh Size (Standard)
|
20 mesh (0.84 mm openings)
|
|
Perforation Size
|
0.8 mm – 1.6 mm (optional)
|
|
Open Area Ratio
|
> 50% of pipe cross-section
|
|
Screen Removal
|
Removable through bonnet opening
|
- Pressure-Temperature Rating (ASME B16.34 / Class 800)
*Material Group: Alloy Steel – ASTM A182 F22 (1.25Cr-0.5Mo / 2.25Cr-1Mo)*
|
Temperature (°C)
|
Working Pressure (bar)
|
Working Pressure (psi)
|
노트
|
|
-29 to 38
|
130
|
1885
|
Maximum Rating (Class 800 / PN130)
|
|
100
|
124
|
1800
|
|
|
200
|
117
|
1700
|
|
|
300
|
110
|
1600
|
|
|
400
|
103
|
1490
|
|
|
450
|
98
|
1420
|
|
|
500
|
92
|
1335
|
Suitable for high temp service
|
|
550
|
85
|
1235
|
Max for F22 material
|
*Note: F22 alloy maintains strength at elevated temperatures, suitable for high-temperature steam and hydrocarbon service.*
- Test Pressure (API 598)
|
Test Type
|
Medium
|
Pressure (bar)
|
Pressure (psi)
|
Acceptance Criteria
|
|
Shell Test (Hydrostatic)
|
Water
|
195
|
2828
|
1.5 x 38°C Rating (no visible leakage)
|
|
Seat / Screen Test
|
Air / N2
|
5.5 – 7.0
|
80 – 100
|
Per API 598
|
|
Gasket Seal Test
|
Air / N2
|
5.5
|
80
|
No visible leakage
|
- Flow Characteristics & Pressure Drop
|
매개변수
|
Value
|
|
Flow Coefficient Cv (approx)
|
~12 – 15 (typical for 1″ Y strainer)
|
|
Pressure Drop
|
Minimal when clean (typically < 0.2 bar at rated flow)
|
|
Screen Open Area
|
2-3 times pipe cross-sectional area
|
|
Recommended Flow Velocity
|
Water: < 2.5 m/s, Steam: < 25 m/s
|
- Features & Applications
- Key Features:
- High-Temperature Alloy Construction (F22): Chrome-Molybdenum alloy steel (ASTM A182 F22) provides excellent strength and oxidation resistance at elevated temperatures up to 550°C, making it ideal for high-temperature steam and hydrocarbon services .
- Forged Body: Forged construction ensures superior strength, grain structure integrity, and freedom from porosity, critical for high-pressure Class 800 applications .
- Y Pattern Design: Compact Y-shaped body minimizes pressure drop while providing effective debris removal .
- Removable Stainless Steel Screen: Easy maintenance – screen can be removed for cleaning without removing the strainer from the pipeline .
- Bolted / Screwed Bonnet: Secure seal design with high-temperature gasket (graphite) for reliable operation .
- Multiple End Options: Available in NPT threaded, socket weld, or butt weld connections to suit various piping specifications .
- Equipment Protection: Protects downstream equipment such as control valves, pumps, steam traps, and flow meters from damaging debris .
- Versatile Installation: Can be installed in horizontal or vertical (downward flow) pipelines .
- Customizable Filtration: Standard 20 mesh screen with optional finer meshes (40, 60, 80, 100) or perforated screens available based on application requirements .
- Main Applications:
- High-Temperature Steam Systems: Power plants, boiler houses, steam distribution networks .
- Refineries & Petrochemical Plants: Hydrocarbon processing, high-temperature oil and gas lines.
- Thermal Oil / Heat Transfer Systems: Protecting pumps and heaters from debris .
- Process Industry: Chemical processing, high-temperature fluid filtration.
- Upstream of Critical Equipment: Installed before control valves, steam traps, flow meters, and pumps .
- Condensate Lines: Removing rust and scale from condensate return systems .
*Disclaimer: The above data is prepared based on common industry standards (API 602, ASME B16.34) for forged alloy steel Y strainers. Specific dimensions, materials, and pressure ratings may vary by manufacturer. F22 alloy is specially suited for high-temperature service up to 550°C. The final technical agreement and certified drawings shall prevail.*
보증:
SAVVY VALVES는 탁월한 제품 품질과 안심할 수 있는 애프터서비스를 제공하기 위해 최선을 다하고 있습니다. 당사 밸브는 최소 12개월의 서비스 수명을 보장하며, 이 기간 동안 필요한 모든 예비 부품과 자세한 유지보수 지침을 무상으로 제공합니다. 보증 기간 내에 인위적인 손상이 아닌 다른 원인으로 인한 손상이 발생할 경우, 무상으로 부품을 교체하고 전문 기술 지원을 제공합니다. 보증 기간이 만료된 후에는 예비 부품 비용만 지불하시면 되며, 할인된 유지보수 서비스 혜택도 누리실 수 있습니다. 당사의 목표는 신뢰할 수 있는 품질과 포괄적인 애프터서비스를 통해 고객의 운영 비용을 절감하고 생산 효율성을 향상시키는 것입니다. 기술 문의나 유지보수가 필요하시면 언제든지 전문가 팀이 신속하게 대응하여 밸브 시스템이 항상 최적의 성능을 유지하도록 보장합니다.