TECHNICAL DATA SHEET
Product Name: 1-inch 800LB F22 Alloy Steel Y Pattern Strainer
Model/Specification: 1″-800LB-F22-Y-STRAINER
Product Type: Y Type Strainer (Forged)
Connection Type: Threaded (NPT) / Socket Weld (SW) / Butt Weld (BW) User specified
- Basic Design Parameters
|
Parameter
|
Standard/Specification
|
|
Saiz
|
1 inch (DN25)
|
|
Pressure Class
|
Class 800 LB (PN130 / 2000 PSI)
|
|
Bahan Badan
|
Alloy Steel – ASTM A182 F22 (Cr-Mo Steel)
|
|
Manufacturing Process
|
Forged Steel (Close Die Forged)
|
|
Design Standard
|
API 602 / ASME B16.34 / BS 5352
|
|
End Connection Standard
|
ASME B1.20.1 (NPT) / ASME B16.11 (SW) / ASME B16.25 (BW)
|
|
Face to Face Standard
|
Manufacturer Standard / MSS SP-118
|
|
Test & Inspection Std.
|
API 598
|
|
Screen / Basket Design
|
Perforated or Mesh type, removable for cleaning
|
- Technical Specifications
|
Parameter
|
Details
|
|
Strainer Type
|
Y Pattern, Forged Steel Construction
|
|
Bonnet Type
|
Bolted Bonnet / Screwed Bonnet (with gasket seal)
|
|
Service Temperature
|
-29°C to 550°C (F22 alloy suitable for high temp)
|
|
Applicable Media
|
Steam, High-Temperature Steam, Gas, Oil, Water, Corrosive Fluids
|
|
Filtration Element
|
Removable Stainless Steel Screen (SS304/SS316)
|
|
Screen Mesh / Perforation
|
Standard: 20 mesh (0.84 mm) / Optional: 40, 60, 80, 100 mesh or perforated
|
|
Installation Position
|
Horizontal or Vertical (downward flow)
|
|
Pressure Direction
|
Bidirectional (flow arrow indicates direction)
|
- Material of Construction (F22 Alloy Steel)
|
Part Name
|
bahan
|
Standard/Grade
|
|
Badan
|
Alloy Steel – F22 (2.25% Cr – 1% Mo)
|
ASTM A182 F22
|
|
Bonnet / Cover
|
Alloy Steel – F22
|
ASTM A182 F22
|
|
Screen / Filter Element
|
Stainless Steel
|
SS304 / SS316
|
|
Gasket
|
Stainless Steel + Flexible Graphite
|
SS + Graphite (for high temperature)
|
|
Bonnet Bolts / Studs
|
Alloy Steel
|
ASTM A193 B16 (for Cr-Mo service)
|
|
Bonnet Nuts
|
Alloy Steel
|
ASTM A194 Gr.4 / Gr.7
|
|
Drain / Blowdown Plug
|
Stainless Steel / Alloy Steel
|
Optional (if specified)
|
|
Nameplate
|
Stainless Steel / Aluminum
|
With rivets
|
- Main Dimensions & Connection Details
Note: Dimensions are for 1″ Forged Y Strainer. Values are based on industry standards and may vary by manufacturer .
4.1 End-to-End Dimensions (Face-to-Face)
|
Saiz
|
Pressure Class
|
Connection Type
|
L (mm)
|
L (in)
|
H (mm)
|
H (in)
|
Weight (kg)
|
Weight (lbs)
|
|
1″
|
800LB
|
NPT / SW / BW
|
98-111
|
3.86-4.37
|
70-100
|
2.76-3.94
|
~2.1-4.2
|
~4.6-9.3
|
*Note:
- L dimension typically ranges from 98mm to 111mm for 1″ Class 800 strainers .
- H dimension (height from centerline to bottom of bonnet) approximately 70-100mm .*
4.2 End Preparation Details (Per ASME Standards)
|
Connection Type
|
Standard
|
Details
|
|
Threaded (NPT)
|
ASME B1.20.1
|
Tapered pipe threads, 1″ NPT Female
|
|
Socket Weld (SW)
|
ASME B16.11
|
Socket depth per standard, bore to match pipe schedule
|
|
Kimpalan Punggung (BW)
|
ASME B16.25
|
Bevel: 37.5°, Root face: 1.6 mm
|
4.3 Screen Details
|
Parameter
|
Standard Value
|
|
Screen Material
|
SS304 / SS316
|
|
Mesh Size (Standard)
|
20 mesh (0.84 mm openings)
|
|
Perforation Size
|
0.8 mm – 1.6 mm (optional)
|
|
Open Area Ratio
|
> 50% of pipe cross-section
|
|
Screen Removal
|
Removable through bonnet opening
|
- Pressure-Temperature Rating (ASME B16.34 / Class 800)
*Material Group: Alloy Steel – ASTM A182 F22 (1.25Cr-0.5Mo / 2.25Cr-1Mo)*
|
Temperature (°C)
|
Working Pressure (bar)
|
Working Pressure (psi)
|
Nota
|
|
-29 to 38
|
130
|
1885
|
Maximum Rating (Class 800 / PN130)
|
|
100
|
124
|
1800
|
|
|
200
|
117
|
1700
|
|
|
300
|
110
|
1600
|
|
|
400
|
103
|
1490
|
|
|
450
|
98
|
1420
|
|
|
500
|
92
|
1335
|
Suitable for high temp service
|
|
550
|
85
|
1235
|
Max for F22 material
|
*Note: F22 alloy maintains strength at elevated temperatures, suitable for high-temperature steam and hydrocarbon service.*
- Test Pressure (API 598)
|
Test Type
|
Medium
|
Pressure (bar)
|
Pressure (psi)
|
Acceptance Criteria
|
|
Shell Test (Hydrostatic)
|
Water
|
195
|
2828
|
1.5 x 38°C Rating (no visible leakage)
|
|
Seat / Screen Test
|
Air / N2
|
5.5 – 7.0
|
80 – 100
|
Per API 598
|
|
Gasket Seal Test
|
Air / N2
|
5.5
|
80
|
No visible leakage
|
- Flow Characteristics & Pressure Drop
|
Parameter
|
Value
|
|
Flow Coefficient Cv (approx)
|
~12 – 15 (typical for 1″ Y strainer)
|
|
Pressure Drop
|
Minimal when clean (typically < 0.2 bar at rated flow)
|
|
Screen Open Area
|
2-3 times pipe cross-sectional area
|
|
Recommended Flow Velocity
|
Water: < 2.5 m/s, Steam: < 25 m/s
|
- Features & Applications
- Key Features:
- High-Temperature Alloy Construction (F22): Chrome-Molybdenum alloy steel (ASTM A182 F22) provides excellent strength and oxidation resistance at elevated temperatures up to 550°C, making it ideal for high-temperature steam and hydrocarbon services .
- Forged Body: Forged construction ensures superior strength, grain structure integrity, and freedom from porosity, critical for high-pressure Class 800 applications .
- Y Pattern Design: Compact Y-shaped body minimizes pressure drop while providing effective debris removal .
- Removable Stainless Steel Screen: Easy maintenance – screen can be removed for cleaning without removing the strainer from the pipeline .
- Bolted / Screwed Bonnet: Secure seal design with high-temperature gasket (graphite) for reliable operation .
- Multiple End Options: Available in NPT threaded, socket weld, or butt weld connections to suit various piping specifications .
- Equipment Protection: Protects downstream equipment such as control valves, pumps, steam traps, and flow meters from damaging debris .
- Versatile Installation: Can be installed in horizontal or vertical (downward flow) pipelines .
- Customizable Filtration: Standard 20 mesh screen with optional finer meshes (40, 60, 80, 100) or perforated screens available based on application requirements .
- Main Applications:
- High-Temperature Steam Systems: Power plants, boiler houses, steam distribution networks .
- Refineries & Petrochemical Plants: Hydrocarbon processing, high-temperature oil and gas lines.
- Thermal Oil / Heat Transfer Systems: Protecting pumps and heaters from debris .
- Process Industry: Chemical processing, high-temperature fluid filtration.
- Upstream of Critical Equipment: Installed before control valves, steam traps, flow meters, and pumps .
- Condensate Lines: Removing rust and scale from condensate return systems .
*Disclaimer: The above data is prepared based on common industry standards (API 602, ASME B16.34) for forged alloy steel Y strainers. Specific dimensions, materials, and pressure ratings may vary by manufacturer. F22 alloy is specially suited for high-temperature service up to 550°C. The final technical agreement and certified drawings shall prevail.*
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