TECHNICAL DATA SHEET
Product Name: DN25 PN25 Top Entry Floating Ball Valve
Model/Specification: DN25-PN25-TOPENTRY-FLOAT
バルブタイプ: Top Entry Floating Ball Valve
Connection Type: Flanged (RF) / Butt Weld (BW) / Threaded (NPT) User specified
- Basic Design Parameters
パラメータ | Standard/Specification |
サイズ | DN25 (1 inch) |
Pressure Class | PN25 (25 bar / 360 PSI) |
ボディ素材 | Forged Stainless Steel (ASTM A182 F304/F316) / Forged Carbon Steel (A105) User specified |
Manufacturing Process | Forged Steel / Cast Steel (depending on manufacturer) |
Design Standard | API 608 / API 6D / ISO 17292 / ASME B16.34 |
End Connection Standard | EN 1092-1 (Flanged) / ASME B16.25 (BW) / ASME B1.20.1 (NPT) |
Face to Face Standard | EN 558-1 / ISO 5752 / API 6D / ASME B16.10 |
Test & Inspection Std. | API 598 / EN 12266-1 / ISO 5208 |
Fire-Safe Design | API 607 / ISO 10497 (Optional) |
Fugitive Emission | ISO 15848-1 (Optional) |
- Technical Specifications
パラメータ | Details |
バルブタイプ | Top Entry Floating Ball Valve |
Body Type | One-Piece Body with Top Removable Cover |
Bonnet Type | Top Flanged Cover / Bolted Bonnet |
ボアタイプ | Full Bore / Reduced Bore (Optional) |
Ball Type | Floating Ball (pressure-assisted sealing) |
Seat Type | Soft Seat (RPTFE / PTFE / PEEK) – Self-relieving design |
Sealing Principle | Upstream sealing – ball floats against downstream seat under pressure |
Applicable Media | Water, Oil, Gas, Steam, Corrosive Fluids (depending on material) |
Temperature Range | -29°C to +200°C (PTFE/RPTFE seats) / -29°C to +300°C (PEEK seats) |
手術 | Lever Handle / Gearbox / Actuator |
静電気防止装置 | API 608 / API 6D Requirement (Standard) – Spring-loaded ball between ball and stem |
Blow-Out Proof Stem | 標準 |
Cavity Pressure Relief | Self-relieving seat design (automatic pressure relief in ball cavity) |
ISO Mounting Pad | ISO 5211 standard mounting for actuator |
- Material of Construction (Recommended – Stainless Steel)
Part Name | 材料 | Standard/Grade |
体 | Stainless Steel | ASTM A182 F304 / F316 (Forged) or A351 CF8/CF8M (Cast) |
Top Cover / Bonnet | Stainless Steel | ASTM A182 F304 / F316 |
ボール | Stainless Steel (Hardened) | ASTM A182 F304 / F316 (Chrome plated optional) |
幹 | Stainless Steel | ASTM A182 F304 / F316 / 17-4PH |
Seat Rings | Reinforced PTFE / RPTFE / PEEK | Virgin PTFE / Glass-filled PTFE |
Body Gasket | Spiral Wound / Reinforced | Stainless Steel + Graphite / PTFE |
Stem Seals / Packing | PTFE / RPTFE / Graphite | Low emission, fire-safe grade |
Thrust Bearings | PTFE + Stainless Steel | Self-lubricating |
静電気防止装置 | Stainless Steel Ball + Spring | 316 SS |
Body Bolts/Nuts | Stainless Steel | ASTM A193 B8 / A194 8 |
Handle / Lever | Stainless Steel | With locking device |
*For Carbon Steel version (A105): body/bonnet to A105, bolting to A193 B7 / A194 2H.*
- Main Dimensions & Connection Details
*Note: Dimensions for DN25 PN25 Top Entry Floating Ball Valve with Flanged Ends (RF). Based on EN 558-1 and industry standards.*
4.1 End-to-End Dimensions (Face-to-Face)
サイズ | Pressure Class | L (mm) | L (in) | H (mm) | H (in) | W (Handle mm) | Weight (kg) | Weight (lbs) |
DN25 | PN25 | 150-160 | 5.9-6.3 | ~120 | ~4.7 | ~160 | ~4-6 | ~8.8-13.2 |
Note: Top entry design adds slightly to overall height compared to side entry valves. Weight varies by manufacturer and material selection.
4.2 Flange Details (Per EN 1092-1 – Type 11 / PN25)
パラメータ | DN25 Flange |
Flange Outside Diameter (D) | 115 mm |
Bolt Circle Diameter (PCD / k) | 85 mm |
Number of Bolt Holes | 4 |
Bolt Hole Diameter (d2) | 14 mm |
Bolt Thread Size | M12 |
Raised Face Height | 2 mm |
Flange Thickness (C) | 16 mm |
4.3 End Preparation (Alternative Connections)
Connection Type | 標準 | Details |
Threaded (NPT) | ASME B1.20.1 | 1″ NPT Female |
突合せ溶接(BW) | ASME B16.25 | Bevel prepared ends |
Socket Weld (SW) | ASME B16.11 | 1″ Socket Weld per standard |
- Pressure-Temperature Rating
*Material Group: Stainless Steel (A182 F304/F316) with PTFE/RPTFE Seats *
Temperature (°C) | Working Pressure (bar) | Working Pressure (psi) | Notes |
-29 to 38 | 25 | 360 | Maximum Rating (PN25) |
50 | 24 | 348 | |
100 | 22 | 319 | |
150 | 19 | 275 | Max for standard PTFE |
200 | 16 | 232 | With RPTFE / PEEK seats |
250 | 14 | 203 | With PEEK seats |
300 | 11 | 160 | With PEEK seats |
For Carbon Steel (A105): similar ratings up to 425°C with derating.
- Test Pressure (API 598 / EN 12266-1)
Test Type | Medium | Pressure (bar) | Pressure (psi) | Acceptance Criteria |
Shell Test (Hydrostatic) | Water | 38 | 551 | 1.5 x PN (no visible leakage) |
High-Pressure Seat Test | Water | 27.5 | 399 | 1.1 x PN (Zero leakage – soft seats) |
Low-Pressure Seat Test | Air / N2 | 5.5 – 6.0 | 80 – 87 | Bubble-tight |
- Flow Characteristics (DN25 – Full Bore)
パラメータ | Value |
Port Diameter (Full Bore) | ~25 mm (0.98 in) (typical) |
Flow Coefficient Cv (approx) | ~30 – 40 (typical for 1″ full bore ball valve) |
Flow Coefficient Kv (approx) | ~26 – 35 |
Flow Characteristic | Quick Opening (On-Off) |
Shut-off Class | API 598 / ISO 5208 Rate A (Zero Leakage) |
- Top Entry Design Advantages
Feature | Benefit |
In-Line Maintenance | Valve internals (ball, seats, stem) can be removed through top cover without removing valve body from pipeline |
One-Piece Body | Eliminates body joint leak paths (unlike 2-piece or 3-piece designs) |
Reduced Downtime | Maintenance performed without disturbing pipe connections |
Lower Lifecycle Cost | Easier repair and seat replacement |
Compact Design | Shorter face-to-face compared to side entry designs |
Ideal for Welded Systems | Perfect for welded pipelines where valve removal is difficult |
- Features & Applications
- Key Features:
- Top Entry Design: Allows complete in-line access to valve internals for maintenance without removing the valve body from the pipeline – reduces downtime and maintenance costs .
- Floating Ball Design: Ball floats against downstream seat under pressure, providing tight, leak-proof sealing .
- One-Piece Body Construction: Eliminates potential leak paths at body joints, providing maximum integrity .
- Fire-Safe Design: Optional API 607 certification ensures sealing integrity in case of fire .
- Anti-Static Device: Ensures electrical continuity across the valve to prevent spark ignition in flammable services .
- Blow-out Proof Stem: Stem is retained within the valve body even if the gland is removed under pressure .
- ISO 5211 Mounting Pad: Standardized mounting for easy actuator installation .
- Self-Relieving Seats: Prevents over-pressure in the ball cavity due to thermal expansion .
- Full Bore Design: Minimal pressure drop and easy pigging capability .
- Lockable Handle: Provides safety lockout capability for maintenance .
- Bidirectional Sealing: Suitable for flow in either direction .
- Corrosion Protection: ASTM A961 coating standard .
- Main Applications:
- Chemical Processing: Handling corrosive fluids where in-line maintenance is beneficial .
- Petrochemical Plants: Hydrocarbon processing, solvent handling .
- Pharmaceutical Industry: Sanitary applications requiring easy cleaning .
- Oil & Gas Production: Gathering systems, metering skids .
- Power Plants: Cooling water, auxiliary systems .
- Water Treatment: Filtration and treatment plants .
- Food & Beverage: Processing lines requiring frequent cleaning .
- Marine Industry: Seawater systems .
- Welded Pipeline Systems: Where valve removal is impractical .
- Top Entry vs. Side Entry Comparison (DN25)
パラメータ | Top Entry | Side Entry (2-Piece / 3-Piece) |
In-Line Maintenance | Yes – remove top cover only | No – must remove valve from line |
Body Joints | One (top cover) | Two or more (body joints) |
Leak Paths | Minimal | More potential leak paths |
Weight | Slightly heavier | Lighter |
Cost | Higher initial cost | Lower initial cost |
Lifecycle Cost | Lower (easier maintenance) | Higher (difficult maintenance) |
Ideal Application | Welded systems, critical service | General purpose, accessible piping |
- Ordering Information
Please specify when ordering:
- Valve size: DN25 (1″)
- Pressure class: PN25
- Body material: F304 / F316 / A105
- End connections: Flanged RF / BW / NPT
- Seat material: PTFE / RPTFE / PEEK
- Operation: Lever handle / Gearbox / Actuator
- Special requirements: Fire-safe (API 607), NACE, oxygen cleaning, cryogenic service, etc.
- Accessories: Locking device, extension stem, position indicator
*Disclaimer: The above data is prepared based on common industry standards (API 608, API 6D, EN 1092-1, API 598) for top entry floating ball valves . The top entry design provides significant maintenance advantages for critical and welded pipeline applications. Specific dimensions, materials, and pressure ratings may vary by manufacturer. The final technical agreement and certified drawings shall prevail.*
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