Keterangan
TECHNICAL DATASHEET
DIN3352 F4 Ductile Iron Bronze Seated OS&Y Gate Valve
- General Specifications
|
Item
|
Spesifikasi
|
|
Jenis Katup
|
Rising Stem Gate Valve (OS&Y), Bronze Metal Seated
|
|
Ukuran Nominal
|
DN80 – DN600 (as required)
|
|
Peringkat Tekanan
|
PN10 / PN16 / PN25 (as required)
|
|
End Connection
|
Flanged Ends
|
|
Flange Standard
|
DIN EN 1092-2 (Ductile Iron Flanges, Flat/Raised Face)
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Face-to-Face Dimension
|
DIN 3202 F4 / DIN EN 558 Series 14
|
|
Design & Manufacture Standard
|
DIN3352 (Part 4 / Type F4)
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Test & Inspection Standard
|
DIN EN 12266-1
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- Design Parameters
|
Item
|
Unit/Standard
|
Parameter
|
|
Max. Allowable Pressure
|
bar
|
PN10: 10 bar / PN16: 16 bar / PN25: 25 bar @ ambient
|
|
Shell Test Pressure
|
bar
|
1.5 x PN (DN EN 12266-1)
|
|
Seat Test Pressure
|
bar
|
1.1 x PN (DN EN 12266-1)
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|
Service Media
|
–
|
Clean water, sewage, seawater, neutral liquids & gases
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|
Operating Temperature
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°C
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-10°C to 120°C (depending on bronze grade and sealing materials)
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|
Operasi
|
–
|
Handwheel / Gearbox / Electric Actuator
|
- Material of Construction (M.O.C.)
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Part Name
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Material Required
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Standard / Grade (Ref.)
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|
1. Body
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Ductile Iron (DI)
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DIN EN 1563 (EN-GJS-400-15 or GGG40)
|
|
2. Bonnet
|
Ductile Iron (DI)
|
DIN EN 1563 (EN-GJS-400-15 or GGG40)
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|
3. Wedge (Gate)
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Ductile Iron (DI) with Bronze seat face
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DIN EN 1563, Bronze overlay/inlay on seat faces
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|
4. Seat Face
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Bronze
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Overlay or inlay, per DIN EN 1982 (e.g., CuSn5Zn5Pb5 Tin Bronze)
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|
5. Stem
|
Stainless Steel
|
1.4021 (X20Cr13) / 1.4057 / 1.4301 (AISI 304)
|
|
6. Stem Nut
|
Bronze / Aluminum Bronze
|
High-strength wear-resistant alloy, dezincification resistant for sewage
|
|
7. Packing
|
Flexible Graphite / PTFE
|
–
|
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8. Gasket
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Non-asbestos fiber / Graphite / EPDM
|
|
|
9. Bolts/Nuts
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Carbon Steel
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Zinc plated or black finished
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|
10. Handwheel
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Ductile Iron / Malleable Iron
|
DIN EN 1563 (GGG40)
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|
11. Coating
|
Epoxy Coating
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Internal & external, min. thickness 250μm, RAL 5005/5015
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- Main Dimensions (Reference)
*Note: Dimensions for PN16/PN10, applicable for DN40-DN600. Final dimensions to be verified per manufacturer’s drawing. (Unit: mm)*
|
DN
|
L (F4)
|
D
|
C
|
n-ød
|
b
|
f
|
H (approx)
|
W (approx)
|
|
50
|
150
|
165
|
125
|
4-19
|
19
|
2
|
380
|
180
|
|
65
|
170
|
185
|
145
|
4-19
|
19
|
2
|
440
|
180
|
|
80
|
180
|
200
|
160
|
8-19
|
19
|
2
|
540
|
200
|
|
100
|
190
|
220
|
180
|
8-19
|
19
|
2
|
620
|
200
|
|
125
|
200
|
250
|
210
|
8-19
|
19
|
2
|
660
|
250
|
|
150
|
210
|
285
|
240
|
8-23
|
19
|
2
|
790
|
280
|
|
200
|
230
|
340
|
295
|
12-23
|
20
|
2
|
1040
|
300
|
|
250
|
250
|
405
|
355
|
12-28
|
22
|
3
|
1190
|
360
|
|
300
|
270
|
460
|
410
|
12-28
|
24.5
|
3
|
1380
|
400
|
|
350
|
290
|
520
|
470
|
16-28
|
26.5
|
3
|
–
|
–
|
|
400
|
310
|
580
|
525
|
16-32
|
28
|
3
|
–
|
–
|
|
450
|
330
|
640
|
585
|
16-32
|
30
|
3
|
–
|
–
|
|
500
|
350
|
715
|
650
|
20-34
|
31.5
|
3
|
–
|
–
|
|
600
|
390
|
840
|
770
|
20-37
|
36
|
4
|
–
|
–
|
- Inspection & Testing (DIN EN 12266-1)
|
Test Description
|
Medium
|
Pressure (bar)
|
Requirement
|
|
Shell (Hydrostatic)
|
Water
|
1.5 x PN
|
No visible leakage or structural damage
|
|
Seat (High Pressure)
|
Water
|
1.1 x PN
|
Leakage rate ≤ Rate A (as specified)
|
|
Low Pressure Pneumatic
|
Air
|
0.6
|
Optional, leakage rate ≤ specified rating
|
- Options & Accessories
|
Item
|
Options
|
|
Stem Upgrade
|
Stainless Steel 1.4408 (AISI 316) / 17-4PH
|
|
Bronze Grade
|
CuSn7Zn4Pb7 / CuSn5Zn5Pb5 / Aluminum Bronze (based on media requirements)
|
|
Operasi
|
Handwheel / Gearbox / Electric Actuator / Pneumatic Actuator
|
|
Flange Facing
|
Flat Face (FF) or Raised Face (RF) to match counter flange
|
|
Coating Color
|
RAL 5005 (Blue) / RAL 5015 / RAL 3000 / Black
|
|
By-Pass
|
By-Pass Assembly (optional for pressure equalization)
|
|
Stem Extension
|
Available for deep burial or floor-standing installations
|
Remarks:
- Standar Desain: This valve is designed in accordance with DIN3352 F4, with face-to-face dimensions per DIN 3202 F4 / EN 558 Series 14, suitable for water supply, sewage treatment, and general industrial applications .
- Bronze Seat Advantage: Bronze-to-Bronze seat trim design offers excellent corrosion resistance, wear resistance, and anti-galling properties. Compared to resilient seated valves, bronze metal seating provides higher temperature resistance and better wear resistance for demanding applications.
- OS&Y Feature: Outside Screw and Yoke (OS&Y) design allows visual indication of valve position and facilitates in-line maintenance and lubrication .
- Desain Batang: Stainless steel stem with rolled threads for high strength. Adjustable stuffing box ensures long-term leak-free performance .
- Coating Protection: Internal and external surfaces are epoxy coated per DIN 30677, providing excellent corrosion resistance .
- Applicable Standards: This datasheet is based on DIN3352 and relevant DIN EN standards. Please confirm specific standard revisions, pressure ratings, and project special requirements before procurement.
JAMINAN:
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