Keterangan
TECHNICAL DATASHEET
3″ 125LB GATE VALVE (OS&Y)
1. General Specifications
|
Item
|
Spesifikasi
|
|
Jenis Katup
|
Rising Stem Gate Valve (OS&Y – Outside Screw and Yoke)
|
|
Ukuran Nominal
|
3 inches (3″) / DN80
|
|
Pressure Class
|
125 LB (Class 125)
|
|
End Connection
|
Flanged Ends
|
|
Flange Standard
|
ASME B16.1 (Class 125 Cast Iron Flange – Raised Face / Flat Face)
|
|
Face-to-Face Dimension
|
ASME B16.10 / MSS SP-70
|
|
Test Standard
|
API 598 / MSS SP-70
|
- Design Parameters
|
Item
|
Unit/Standard
|
Parameter
|
|
Design Pressure
|
psi
|
200 psi (Saturated Steam) / 175 psi (Non-Shock WOG) *
|
|
Service Media
|
–
|
Water, Oil, Gas (WOG) or Steam (depending on conditions)
|
|
Operating Temp.
|
°C / °F
|
-29°C to 220°C (-20°F to 430°F) **
|
|
Operasi
|
–
|
Handwheel (Manual)
|
** Pressure rating per MSS SP-70 / ASME B16.1 for Class 125.*
*** Temperature range depends on trim materials (Seat/Seal).*
- Material of Construction (M.O.C.)
|
Part Name
|
Material Required
|
Standard / Grade (Ref.)
|
|
1. Body
|
DI (Ductile Iron)
|
ASTM A536 (60-40-18) or ASTM A395
|
|
2. Bonnet
|
Besi Ulet
|
ASTM A536
|
|
3. Wedge (Gate)
|
DI (Ductile Iron)
|
ASTM A536 (Fully Guided)
|
|
4. Seat Ring (Seat Face)
|
Bronze (Integral or Ring)
|
ASTM B62 (C83600) or ASTM B61
|
|
5. Stem
|
Stainless Steel
|
ASTM A276 Type 410 / 304 / 316
|
|
6. Stem Nut
|
Bronze / Aluminum Bronze
|
High-strength wear-resistant alloy
|
|
7. Packing
|
Flexible Graphite / PTFE
|
–
|
|
8. Gasket
|
Compressed Non-Asbestos / Graphite
|
–
|
|
9. Bolts/Nuts
|
Carbon / Alloy Steel
|
ASTM A193 B7 / A194 2H
|
|
10. Handwheel
|
Cast Iron / Ductile Iron
|
–
|
- Main Dimensions (Reference)
Note: Dimensions are for reference only. Final dimensions to be verified per manufacturer’s drawing. (Unit: mm / inch)
|
Keterangan
|
Dimension
|
Perkataan
|
|
Face-to-Face (L)
|
203 mm (8.0″)
|
Per ASME B16.10 / MSS SP-70
|
|
Flange Diameter (D)
|
191 mm (7.5″)
|
ASME B16.1 Class 125
|
|
Bolt Circle Diam. (C)
|
152.4 mm (6.0″)
|
ASME B16.1 Class 125
|
|
Bolt Holes (n-ød)
|
4-19 mm (4-0.75″)
|
Standard 4 holes
|
|
Flange Thickness (T)
|
23.9 mm (0.94″)
|
ASME B16.1 Class 125
|
|
Handwheel Diameter (W)
|
Approx. 250 mm (10″)
|
Varies by manufacturer
|
|
Top-to-Open Height (H)
|
Approx. 450 mm (17.7″)
|
From stem top to handwheel (Ref.)
|
- Inspection & Testing (Per API 598 / MSS SP-70)
|
Test Description
|
Medium
|
Pressure (psi)
|
Standar
|
|
Shell (Hydrostatic)
|
Water
|
300
|
API 598
|
|
Seat (High Pressure)
|
Water / Air
|
220
|
API 598
|
|
Backseat Test
|
Water / Air
|
As required
|
API 598
|
|
Low Pressure Pneumatic
|
Air
|
60 – 80
|
Optional / If required
|
- Options & Notes
- Stem Upgrade: 304/316 Stainless Steel, Monel.
- Seat Replacement: Renewable Bronze Seat Rings (optional).
- Operasi: Gear Operator (for higher torque applications).
- Lapisan: Epoxy Coated (Internal & External) per AWWA C550 (e.g., RAL 5005 Blue).
- Flange Face: Confirm if Flat Face (FF) is required for mating with cast iron flanges (recommended) or Raised Face (RF).
Remarks:
- Peringkat Tekanan: This datasheet is based on Class 125 rating per MSS SP-70 and ASME B16.1 standards. Working pressure is typically 200 psi for saturated steam Dan 175 psi for cold water/oil/gas (non-shock) .
- Wedge Material: The wedge is specified as Besi Ulet with Bronze seating surfaces (integral or welded).
- Flange Standard: Flanges are designed per ASME B16.1 Class 125, which is the correct standard for cast iron and ductile iron flanges in this pressure class
JAMINAN:
SAVVY VALVES berkomitmen untuk memberikan kualitas produk yang luar biasa dan layanan purnajual yang bebas masalah. Katup kami dijamin memberikan masa pakai minimal 12 bulan, di mana kami akan menyediakan semua suku cadang yang diperlukan dan petunjuk perawatan terperinci secara gratis. Dalam masa garansi, jika terjadi kerusakan yang bukan disebabkan oleh manusia, kami akan mengganti komponen tanpa biaya dan memberikan dukungan teknis yang profesional. Setelah masa garansi berakhir, pelanggan hanya perlu membayar biaya suku cadang, sambil tetap mendapatkan keuntungan dari layanan perawatan dengan harga diskon. Tujuan kami adalah membantu klien mengurangi biaya operasional dan meningkatkan efisiensi produksi melalui kualitas yang andal dan dukungan purnajual yang komprehensif. Baik untuk pertanyaan teknis maupun kebutuhan perawatan, tim ahli kami akan segera merespons untuk memastikan sistem katup Anda mempertahankan kinerja yang optimal setiap saat.