1″-600LB-SW Extended Bonnet Floating Ball Valve

1″-600LB-SW Extended Bonnet Floating Ball Valve

Nominal Size 1″ (DN25)
Pressure Class Class 600 (PN100 / 10.0 MPa – 15.0 MPa depending on standard)
End Connection Socket Weld (SW) – ASME B16.11
Body Construction Full welded – one piece body shell, no bolted bonnet or body flanges
Temperature Range –29°C ~ +300°C (depending on seat/packing materials)
Applicable Media Steam, thermal oil, high temperature water, gases, and corrosive fluids within material limits
Face to Face ASME B16.10 (Class 600)

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Technical Data Sheet

Full Welded Body · High‑Temperature Service

Product: 1″ – 600LB Socket Weld Extended Bonnet Floating Ball Valve
Construction: Full Welded Body

  1. Product Description

This floating ball valve features a full welded body design combined with an extended bonnet for high‑temperature service. The body is completely welded (no bolted joints), minimizing potential leak paths and ensuring superior structural integrity under thermal cycling. The extended bonnet acts as a thermal barrier, protecting the stem packing and actuator from elevated temperatures. Socket weld ends provide a permanent, high‑strength connection.

  1. Main Technical Parameters

Parameter

Value / Description

Ukuran Nominal

1″ (DN25)

Pressure Class

Class 600 (PN100 / 10.0 MPa – 15.0 MPa depending on standard)

End Connection

Socket Weld (SW) – ASME B16.11

Konstruksi Bodi

Full welded – one‑piece body shell, no bolted bonnet or body flanges

Kisaran Suhu

–29°C ~ +300°C (depending on seat/packing materials)

Applicable Media

Steam, thermal oil, high‑temperature water, gases, and corrosive fluids within material limits

Face‑to‑Face

ASME B16.10 (Class 600)

  1. Bill of Materials (Typical for High‑Temperature)

No.

Part Name

Standard Material

Optional Material

1

Body (Welded Assembly)

A105 (Carbon Steel)

A182 F316 / F304 (Stainless), A217 WC6/WC9 (Alloy)

2

Bola

A182 F316 (hardfaced option)

17‑4PH, Stellite® coated

3

Kursi

Reinforced Graphite / PEEK

Metal‑seated (hardfaced)

4

Tangkai

A182 F316

17‑4PH, Inconel

5

Extended Bonnet

A105 (welded to body)

F316, F22 (Chrome‑Moly)

6

Packing

Flexible Graphite with anti‑extrusion rings

Graphite + Inconel braid

7

Operator

Lever (with lock)

Gear operator, pneumatic/electric actuator with heat shield

Note: No body gasket is required due to the full welded construction.

  1. Fitur Utama
  1. Full Welded Body
  • Eliminates bolted flange or bonnet joints, significantly reducing potential leak paths.
  • Provides excellent resistance to external leakage and fugitive emissions.
  • Enhances structural strength and resistance to thermal cycling.
  • Compact design with lower weight compared to bolted counterparts.
  • Extended Bonnet for High‑Temperature
    • Lengthened neck dissipates heat, keeping packing area at a lower temperature.
    • Protects operator and actuator from heat damage.
  • Blow‑out Proof Stem
    • Stem retained internally; cannot be ejected under pressure.
  • High‑Temperature Seating
    • Seats available in reinforced graphite, PEEK, or full metal‑seated design for elevated temperatures.
  • Antistatic Device (Optional)
    • Ensures electrical continuity across the valve.
  • Fire Safe Design (Optional)
    • Designed per API 607 / ISO 10497; secondary metal‑to‑metal sealing after seat burnout.
    1. Dimensions & Weight (Reference)

    Extended bonnet length varies with temperature; typical values for service up to 300°C. Final dimensions to be confirmed from certified drawings.

    Item

    Dimension (mm / in)

    Ukuran

    1″ (DN25)

    Face‑to‑Face (L)

    Approx. 254 mm (ASME B16.10 Class 600)

    Bonnet Extension Height

    Approx. 100 – 200 mm

    Overall Height (H) (open)

    Approx. 400 – 500 mm

    Socket Weld Bore (C)

    Approx. 32.0 – 32.5 mm

    Socket Depth (D)

    Approx. 10 – 13 mm

    Approx. Weight

    10 – 16 kg (lighter than bolted design)

    1. Design & Manufacturing Standards

    Standar

    Keterangan

    Desain

    API 608, API 6D, ASME B16.34

    Pressure‑Temperature Rating

    ASME B16.34

    Face‑to‑Face

    ASME B16.10

    End Connections

    ASME B16.11 (Socket Weld)

    Inspection & Testing

    API 598, ISO 5208

    Fire Safe (optional)

    API 607 / ISO 10497

    Testing:

    • Shell strength test: 1.5 × rated pressure (no visible leakage)
    • High‑pressure seat test: 1.1 × rated pressure
    • Low‑pressure seat test: 0.6 MPa (for soft‑seated versions)
    1. Ordering Information

    Please specify the following for accurate quotation and manufacturing:

    1. Operating temperature and media – determines bonnet length, seat material, and body material
    2. Seat type – reinforced graphite, PEEK, or metal‑seated
    3. Body and trim materials – carbon steel, stainless steel, or alloy
    4. Actuation type – lever, gear, pneumatic, electric (with heat shield if required)
    5. Additional requirements – fire safe, NACE, ATEX, material test reports (EN 10204 3.1), etc.

    Disclaimer: This technical data sheet is for reference only. Final dimensions, materials, and specifications are subject to approved engineering drawings and the purchase agreement. Always consult the manufacturer for specific high‑temperature application limits.

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