3″-150LB-RF Floating Ball Valve

3″-150LB-RF Floating Ball Valve

Size 3″ (DN80)
Pressure Class Class 150 (PN20)
Design Type Floating Ball Valve (2 piece / 3 piece optional)
End Connections Flanged RF (Raised Face)
Flange Standard ASME B16.5
Temperature Range -29°C ~ +200°C (depending on seat material)
Media Water, oil, gas, steam, mild corrosive fluids

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Technical Data Sheet

Product: Floating Ball Valve
Size / Rating: 3″ – Class 150 – RF (Raised Face)
Gehäusematerial: WCB / A105 (CS) / CF8 / CF8M (SS)

  1. General Description

This flanged floating ball valve is available in 2‑piece or 3‑piece construction with carbon steel or stainless steel body options. Featuring low flow resistance, fast quarter‑turn operation, and bidirectional sealing, it is one of the most widely used isolation valves in industrial piping systems. The 3‑inch size is ideal for medium‑flow applications and comes standard with a locking handle, with optional gearbox or actuator for automation.

  1. Basic Specifications

Parameter

Spezifikation

Größe

3″ (DN80)

Pressure Class

Class 150 (PN20)

Design Type

Floating Ball Valve (2‑piece / 3‑piece optional)

End Connections

Flanged RF (Raised Face)

Flange Standard

ASME B16.5

Temperaturbereich

-29°C ~ +200°C (depending on seat material)

Media

Water, oil, gas, steam, mild corrosive fluids

  1. Material Specification

No.

Part Name

Standard (CS)

Standard (SS)

Upgrade Option

1

Körper

A105 / WCB

CF8 (304) / CF8M (316)

F51 (Duplex) / Monel

2

Ball

304 SS (Chrome plated)

304 / 316 SS

316L / Monel / Hastelloy

3

Sitz

PTFE / RPTFE

PTFE / RPTFE

PEEK / Nylon / Metal Seated

4

Stängel

304 SS

304 / 316 SS

17-4PH / Inconel

5

Packing

PTFE

PTFE

Flexible Graphite / Low Emission

6

Body Gasket

PTFE / Spiral Wound

PTFE / Spiral Wound

Graphite Composite

7

Operator

Lever with lock (standard)

Lever with lock (standard)

Worm Gearbox / Actuator

  1. Hauptmerkmale

4.1 Floating Ball Design Advantages

  • Low flow resistance – Full‑port design offers minimal pressure drop, equivalent to a straight pipe section.
  • Quarter‑turn operation – Fast 90‑degree operation suitable for frequent cycling.
  • Bidirectional sealing – Upstream pressure forces the ball against the downstream seat for reliable shut‑off.

4.2 Seat & Sealing

  • Low torque seats – PTFE/RPTFE seats provide self‑lubrication and low operating torque.
  • Anti‑static design – A grounding spring ensures electrical continuity between stem, ball, and body to prevent static buildup.
  • Blowout‑proof stem – Stem is designed to prevent ejection under pressure.

4.3 Connection & Operation

  • RF flanged ends – Conforms to ASME B16.5 for reliable sealing with spiral wound or non‑metallic gaskets.
  • Operation options:
    • 3″: Lever with lock (standard) – Allows open/close position locking to prevent accidental operation
    • Worm gearbox optional – Reduces operating torque for easier manual operation
    • ISO 5211 actuator mounting pad available for pneumatic/electric actuators
  1. Testing & Standards

Test / Standard

Reference

Design & Manufacture

ASME B16.34 / API 608

Flange Standard

ASME B16.5

Pressure Testing

API 598 / ISO 5208

Shell Test

1.5 × Class 150 (3.0 MPa)

Low‑Pressure Seat Test

0.6 MPa (bubble‑tight)

Fire Safe (optional)

API 607 / ISO 10497

Anti‑Static

API 608 / ISO 17292

Fugitive Emission (optional)

ISO 15848‑1 / TA‑Luft

  1. Installation & Maintenance Notes

6.1 Installation Precautions

  • Flow direction – Floating ball valves are bidirectional; however, installing according to the body arrow is recommended to maximize seat life.
  • Flange installation – Use appropriate gaskets (spiral wound recommended). Tighten bolts evenly in a cross pattern.
  • Welding (if applicable) – For weld‑end valves, open the valve before welding to prevent heat damage to seats.

6.2 Operation & Maintenance

  • Operating torque – For 3″ valves, an extended lever or gearbox is recommended to avoid excessive stem torque.
  • Periodic inspection – Check packing area for leakage; if slight leakage occurs, carefully tighten the packing gland.
  • Seat replacement – Top‑entry or 2‑piece design allows internal component replacement without removing the valve from the pipeline (depending on construction).
  1. Approximate Dimensions (for reference)

Dimension

Value (mm / inch)

Face‑to‑Face Length (L)

~203 mm (8.0″)

Flange Outer Diameter

Per ASME B16.5 Class 150

Flange Bolt Circle

Per ASME B16.5 Class 150

Overall Height (lever)

~180 ~ 200 mm

Overall Height (gearbox)

~300 ~ 350 mm

Operator

Lever with lock (standard) / Worm gearbox (optional)

Note: Final dimensions are subject to the specific design; certified GA drawings should be referenced for engineering purposes.

Remarks:

  1. This valve is suitable for general service applications. For high‑temperature (>200°C) or highly corrosive media, consider metal‑seated or special alloy versions.
  2. For actuated versions (electric or pneumatic), an ISO 5211 top mounting flange (F07 / F10, etc.) is available based on torque requirements.

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