Product Technical Data Sheet
Product Name: Flanged Trunnion Ball Valve – Metal Seated
Model / Size: 4″ – 600LB – RF / F316L Body / Trunnion Type / Metal Seat
- عام
This product is a split‑body, trunnion‑mounted ball valve with metal‑to‑metal seating and flanged ends. Designed for high‑pressure, high‑temperature, and abrasive or erosive service conditions. Suitable for applications in oil & gas, refining, petrochemical, power generation, and critical process industries where soft‑seated valves are not applicable.
The metal seat construction provides excellent wear resistance, extended cycle life, and reliable shut‑off under severe operating conditions.
- Basic Parameters
المعلمة | Value |
Nominal Size (NPS) | 4 inch (DN100) |
Pressure Class | 600LB (Class 600) |
Type | Trunnion Mounted |
Seating Type | Metal‑to‑Metal (Hardfaced) |
End Connection | Flanged, Raised Face (RF) |
Applicable Media | High‑temperature steam, hydrocarbon, corrosive media, abrasive slurries, high‑pressure gas/liquid |
نطاق درجة الحرارة | -29°C ~ 450°C (depending on trim material and hardfacing) |
- Design & Manufacturing Standards
Item | معيار |
Design & Manufacture | API 6D / ASME B16.34 / ISO 14313 |
Flange Dimensions | ASME B16.5 Class 600 |
Face‑to‑Face Dimension | ASME B16.10 (typically 432 mm) |
Pressure‑Temperature Rating | ASME B16.34 |
Inspection & Testing | API 598 / API 6D (high‑pressure gas test optional) |
Fire Safety | API 607 / API 6FA (optional) |
- Main Component Materials
No. | Part | Material (Typical Configuration) |
- Dimensions & Weight
Dimension | Value |
Face‑to‑Face (L) | 432 mm (ASME B16.10 long pattern) |
Flange OD (D) | Approx. 327.2 mm (ASME B16.5 4″ Class 600) |
Height (H) (handwheel) | Approx. 600 – 750 mm |
Weight | Approx. 100 – 130 kg (depending on gear operator and trim) |
- Operating Data
المعلمة | Value |
عملية | Worm gear (handwheel) / Optional: Pneumatic / Electric actuator |
تصنيف الضغط | Class 600 (PN100 / 10.0 MPa / 100 bar) |
Shell Test Pressure | 15.0 MPa (150 bar) |
High‑Pressure Seat Test (Water) | 11.0 MPa (110 bar) |
Low‑Pressure Seat Test (Air) | 0.6 MPa (6 bar) |
Leakage Rate (Metal Seat) | Class V / Class VI (per FCI 70‑2 / API 598 optional) |
Max. Operating Torque | Refer to actuator sizing chart |
- سمات
- Trunnion Mounted Ball
The ball is supported by upper and lower stem bearings, reducing operating torque and ensuring stable, smooth operation under high differential pressure. - Metal‑to‑Metal Seating
Ball and seat rings are hardfaced with wear‑resistant alloys (e.g., Stellite, Tungsten Carbide). Suitable for high‑temperature, abrasive, and erosive media, with extended cycle life. - Spring‑Energized Seat Design
Seat rings are spring‑loaded to maintain continuous contact with the ball surface, compensating for thermal expansion and providing consistent sealing across a wide temperature range. - Double Piston Effect (DPE) or Single Piston Effect (SPE)
Seat design options allow for bidirectional sealing or Double Block & Bleed (DBB) functionality, depending on application requirements. - Blow‑out Proof Stem
Stem is designed with integral backseat and anti‑blowout construction to ensure safety under all operating conditions. - Fire‑Safe Design (Optional)
Secondary graphite seal in case of fire, meeting API 607 / API 6FA requirements. - Anti‑static Device
Continuous electrical path between ball, stem, and body to prevent static charge accumulation. - Emergency Grease Injection
Grease fittings on body and stem allow injection of sealant for temporary emergency sealing. - Cavity Relief
Body cavity pressure relief prevents over‑pressurization due to thermal expansion.
- Optional Features
Option | وصف |
NACE MR0175 / MR0103 | Material compliance for sour service (H₂S) |
High‑Pressure Gas Test | Seat test with nitrogen or helium for critical service |
Low‑Temperature Service | Impact‑tested materials for cryogenic applications |
Extended Stem / Jacket | For insulated pipelines or cryogenic applications |
التشغيل | Pneumatic, electric, or hydraulic actuators with accessories |
Special Hardfacing | Tungsten Carbide, Chromium Carbide for extreme abrasive conditions |
- Ordering Information
Please confirm the following when placing an order:
- Size (4″) and pressure class (600LB);
- Body material (F316L);
- Flange standard (ASME B16.5 / HG/T 20615, etc.);
- Seat hardfacing material (Stellite / Tungsten Carbide / Chromium Carbide);
- Seat design (SPE / DPE) and leakage rate requirement (Class V / Class VI);
- Fire‑safe certification (API 607 / API 6FA);
- NACE compliance (MR0175 / MR0103) for sour service;
- Actuation type (worm gear, pneumatic, electric);
- Test requirements (hydrostatic, high‑pressure gas);
- Special coatings or insulation.
ضمان:
تلتزم شركة سافي فالفز بتقديم منتجات عالية الجودة وخدمة ما بعد البيع مريحة. نضمن لصماماتنا عمر خدمة لا يقل عن ١٢ شهرًا، نوفر خلالها جميع قطع الغيار اللازمة وتعليمات الصيانة المفصلة مجانًا. خلال فترة الضمان، في حال حدوث أي ضرر غير بشري، نستبدل المكونات مجانًا ونقدم دعمًا فنيًا احترافيًا. بعد انتهاء الضمان، يدفع العميل فقط تكلفة قطع الغيار، مع الاستفادة من خدمات الصيانة المخفضة. هدفنا هو مساعدة عملائنا على خفض تكاليف التشغيل وتحسين كفاءة الإنتاج من خلال جودة موثوقة ودعم شامل لما بعد البيع. سواءً للاستفسارات الفنية أو احتياجات الصيانة، سيستجيب فريق خبرائنا على الفور لضمان الحفاظ على الأداء الأمثل لنظام صماماتك في جميع الأوقات.